ITAC Assessment: WV0646
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ITAC Assessment: WV0646
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Assessment Year 2023
Principal Product Medical Equipment
NAICS 339112: Surgical and Medical Instrument Manufacturing
SIC 3841: Surgical and Medical Instruments and Apparatus
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 1,000,968
ft2
Annual Production 60,000
units
Production Hrs. Annual 8,760
hrs
Location (State) Maryland

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $552,481 14,831,705
kWh
Electricity Demand $274,979 33,305
kW-mo/yr
Natural Gas $255,122 65,095
MMBtu
Waste Disposal Costs
Water Usage $230,000 4,500
Tgal
TOTAL YEARLY COSTS $1,312,582
RECOMMENDED SAVINGS* $271,669 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $29,731

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Personnel Changes Savings
01 3.4151: Minimize water usage $150,340 $110,597 $(-657.0)
(-17,622)
kWh
- - $160,997
-
Tgal
$(-10,000.0)
02 2.4322: Use or replace with energy efficient substitutes $37,824 $112,795 - - $37,824
-
MMBtu
- -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $35,692 $89,814 $23,005
616,748
kWh
$12,687
-
kW-mo/yr
- - -
04 2.3321: Use steam pressure reduction to generate power $9,785 $48,224 $6,308
169,112
kWh
$3,477
-
kW-mo/yr
- - -
05 2.4224: Upgrade controls on compressors $8,960 $12,682 $7,143
191,488
kWh
$1,817
-
kW-mo/yr
- - -
06 2.2425: Use flue gases to heat process or service water $7,758 $31,568 - - $7,758
-
MMBtu
- -
07 2.2614: Use cooling tower or economizer to replace chiller cooling $5,257 $16,181 $4,035
108,185
kWh
$1,222
-
kW-mo/yr
- - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,490 $301 $2,681
71,885
kWh
$809
-
kW-mo/yr
- - -
09 2.4151: Develop a repair/replace policy $3,094 $1,481 $2,492
66,817
kWh
$756
-
kW-mo/yr
- - $(-154.0)
10 2.4221: Install compressor air intakes in coolest locations $3,040 $9,723 $2,102
56,366
kWh
$636
-
kW-mo/yr
$302
-
MMBtu
- -
11 2.4239: Eliminate or reduce compressed air usage $2,436 $1,807 $1,866
50,015
kWh
$570
-
kW-mo/yr
- - -
12 2.4157: Establish a predictive maintenance program $1,904 $1,500 $2,658
71,271
kWh
$809
-
kW-mo/yr
- - $(-1,563.0)
13 2.4239: Eliminate or reduce compressed air usage $669 $1,895 $661
17,725
kWh
$8
-
kW-mo/yr
- - -
14 2.7135: Install occupancy sensors $644 $1,312 $347
9,297
kWh
$297
-
kW-mo/yr
- - -
15 2.1233: Analyze flue gas for proper air/fuel ratio $419 $909 - - $419
-
MMBtu
- -
16 2.2511: Insulate bare equipment $357 $407 - - $357
-
MMBtu
- -
TOTAL RECOMMENDED $271,669 $441,196 $52,641
1,411,287
kWh
$23,088
-
kW-mo/yr
$46,660
-
MMBtu
$160,997
-
Tgal
$(-11,717.0)
TOTAL IMPLEMENTED $29,731 $53,862 $17,848
478,498
kWh
$5,066
-
kW-mo/yr
$8,534
-
MMBtu
- $(-1,717.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs