| Assessment Year | 2023 |
|---|---|
| Principal Product | Copper Sheet Products and Bus Bars |
| NAICS | 331410: Nonferrous Metal (except Aluminum) Smelting and Refining |
| SIC | 3366: Copper Foundries |
| Sales Range | $100 M to 500M |
| # of Employees | 100 |
| Plant Area |
442,351
ft2
|
| Annual Production | 110,000
ton
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,846,259 | 26,534,313 |
kWh
|
$0.070 |
| Electricity Demand | $1,043,849 | 71,987 |
kW-mo/yr
|
$14.50 |
| Natural Gas | $2,700,870 | 382,455 |
MMBtu
|
$7.06 |
| TOTAL YEARLY COSTS | $5,590,978 | |||
| RECOMMENDED SAVINGS* | $1,447,599 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $53,115 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $1,281,087 | $1,151,450 | - | - |
$71,087
-
MMBtu
|
- | - | $1,210,000 | |
| 02 | 2.3412: Use waste heat to produce steam to drive a steam turbine-generator | $76,363 | $381,250 |
$86,638
1,244,796
kWh
|
$24,725
-
kW-mo/yr
|
- | $(-35,000.0) | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $19,872 | $1,250 |
$15,464
222,189
kWh
|
$4,408
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4224: Upgrade controls on compressors | $17,944 | $36,920 |
$15,160
217,822
kWh
|
$2,784
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4151: Develop a repair/replace policy | $11,555 | $2,233 |
$9,049
130,008
kWh
|
$2,581
-
kW-mo/yr
|
- | $(-75.0) | - | - | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $9,297 | $100 |
$7,238
103,997
kWh
|
$2,059
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.2449: Recover heat from exhausted steam, hot air or hot water | $7,420 | $25,000 | - | - |
$5,803
-
MMBtu
|
- | $1,617 | - | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $6,827 | $16,000 | - | - |
$6,827
-
MMBtu
|
- | - | - | |
| 09 | 2.2511: Insulate bare equipment | $5,246 | $3,107 | - | - |
$5,246
-
MMBtu
|
- | - | - | |
| 10 | 2.7241: Install outside air damper / economizer on hvac unit | $4,843 | $10,000 |
$3,161
45,415
kWh
|
$1,682
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.1233: Analyze flue gas for proper air/fuel ratio | $4,250 | $908 | - | - |
$4,250
-
MMBtu
|
- | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,627 | $7,083 |
$1,278
18,366
kWh
|
$1,349
-
kW-mo/yr
|
- | - | - | - | |
| 13 | 2.2511: Insulate bare equipment | $268 | $211 | - | - |
$268
-
MMBtu
|
- | - | - | |
| TOTAL RECOMMENDED | $1,447,599 | $1,635,512 |
$137,988
1,982,593
kWh
|
$39,588
-
kW-mo/yr
|
$93,481
-
MMBtu
|
$(-35,075.0) | $1,617 | $1,210,000 | ||
| TOTAL IMPLEMENTED | $53,115 | $14,892 |
$33,029
474,560
kWh
|
$10,397
-
kW-mo/yr
|
$9,764
-
MMBtu
|
$(-75.0) | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs