ITAC Assessment: WV0599
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ITAC Assessment: WV0599
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Assessment Year 2020
Principal Product Chlorinated Dry Bleach
NAICS 325180: Other Basic Inorganic Chemical Manufacturing
SIC 2812: Alkalies and Chlorine
Sales Range $50
M
to 100
M
# of Employees 232
Plant Area 865,000
ft2
Annual Production 51,700,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,282,009 38,688,000
kWh
Electricity Demand $940,893 62,717
kW-mo/yr
Electricity Fees $114,518 -
Natural Gas $611,704 206,312
MMBtu
Waste Disposal Costs
Water Usage $1,314,394 194,544
Tgal
Water Disposal $181,045 194,544
Tgal
TOTAL YEARLY COSTS $4,444,563
RECOMMENDED SAVINGS* $299,952 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $135,719

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Personnel Changes Savings
01 2.2128: Use steam condensate for hot water supply (non-potable) $126,151 $250,000 $(-16,552.0)
(-500,059)
kWh
- $25,524
-
MMBtu
$117,179
-
Tgal
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $50,634 $94,500 $30,249
913,871
kWh
$20,385
-
kW-mo/yr
- - -
03 2.7241: Install outside air damper / economizer on hvac unit $25,793 $83,200 $20,378
615,656
kWh
$5,415
-
kW-mo/yr
- - -
04 2.2414: Use waste heat from hot flue gases to preheat $18,379 $45,860 - - $18,379
-
MMBtu
- -
05 2.1233: Analyze flue gas for proper air/fuel ratio $15,981 $2,000 - - $16,461
-
MMBtu
- $(-480.0)
06 2.4151: Develop a repair/replace policy $13,389 $2,433 $8,224
248,473
kWh
$5,325
-
kW-mo/yr
- - $(-160.0)
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $12,054 $14,700 $7,314
220,975
kWh
$4,740
-
kW-mo/yr
- - -
08 2.1221: Replace obsolete burners with more efficient ones $10,828 $39,480 - - $10,828
-
MMBtu
- -
09 2.1116: Improve combustion control capability $9,278 $8,650 - - $9,398
-
MMBtu
- $(-120.0)
10 2.2437: Recover waste heat from equipment $7,356 $21,400 - - $7,356
-
MMBtu
- -
11 2.2449: Recover heat from exhausted steam, hot air or hot water $4,587 $27,500 $2,787
84,209
kWh
$1,800
-
kW-mo/yr
- - -
12 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,517 $2,256 $2,137
64,565
kWh
$1,380
-
kW-mo/yr
- - -
13 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,644 $1,250 $999
30,182
kWh
$645
-
kW-mo/yr
- - -
14 2.2511: Insulate bare equipment $361 $1,123 - - $361
-
MMBtu
- -
TOTAL RECOMMENDED $299,952 $594,352 $55,536
1,677,872
kWh
$39,690
-
kW-mo/yr
$88,307
-
MMBtu
$117,179
-
Tgal
$(-760.0)
TOTAL IMPLEMENTED $135,719 $266,289 $61,077
1,845,249
kWh
$32,565
-
kW-mo/yr
$42,557
-
MMBtu
- $(-480.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs