ITAC Assessment: MA0538
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ITAC Assessment: MA0538
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Assessment Year 2003
Principal Product Stainless steel and high alloy castings
NAICS 331513: Steel Foundries (except Investment)
SIC 3325: Steel Foundries, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 117
Plant Area 110,000
ft2
Annual Production 2,000,000
lb
Production Hrs. Annual 3,120
hrs
Location (State) Massachusetts

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $484,590 6,460,800
kWh
Natural Gas $188,299 29,616
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $253,925 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $46,306

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.3192: Use fossil fuel powered generator during peak demand periods $141,119 $1,825,320 $277,520
3,720,100
kWh
$76,125
-
kW-mo/yr
$(-156,139.0)
-
MMBtu
$(-56,387.0)
02 2.1116: Improve combustion control capability $33,322 $76,300 - - $33,322
-
MMBtu
-
03 2.4239: Eliminate or reduce compressed air usage $31,418 $1,200 $26,311
352,700
kWh
$5,107
-
kW-mo/yr
- -
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $13,650 $60,800 - $13,650
-
kW-mo/yr
- -
05 2.2514: Cover open tanks $12,160 $39,000 $12,160
163,000
kWh
- - -
06 2.7231: Use radiant heater for spot heating $10,594 $44,750 - - $10,594
-
MMBtu
-
07 2.3212: Optimize plant power factor $10,424 $31,667 - $10,424
-
kW-mo/yr
- -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,238 $85 $1,238
16,600
kWh
- - -
TOTAL RECOMMENDED $253,925 $2,079,122 $317,229
4,252,400
kWh
$105,306
-
kW-mo/yr
$(-112,223.0)
-
MMBtu
$(-56,387.0)
TOTAL IMPLEMENTED $46,306 $62,085 $27,549
369,300
kWh
$18,757
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs