ITAC Assessment: WV0595
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ITAC Assessment: WV0595
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Assessment Year 2020
Principal Product Manufacturing Custom Metal
NAICS 332710: Machine Shops
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 15
Plant Area 15,000
ft2
Annual Production 400,000
units
Production Hrs. Annual 2,652
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $56,140 1,303,830
kWh
Electricity Demand $39,839 2,924
kW-mo/yr
Natural Gas $19,301 2,499
MMBtu
TOTAL YEARLY COSTS $115,280
RECOMMENDED SAVINGS* $14,763 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,848

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.3191: Use demand controller or load shedder $7,138 $5,700 - $7,138
-
kW-mo/yr
- -
02 2.4322: Use or replace with energy efficient substitutes $2,478 $12,144 $1,022
23,708
kWh
$1,456
-
kW-mo/yr
- -
03 2.2511: Insulate bare equipment $1,313 $6,099 - - $1,313
-
MMBtu
-
04 2.2414: Use waste heat from hot flue gases to preheat $1,299 $4,225 $(-83.0)
(-1,928)
kWh
- $1,382
-
MMBtu
-
05 2.7135: Install occupancy sensors $1,263 $3,355 $882
20,457
kWh
$381
-
kW-mo/yr
- -
06 2.1233: Analyze flue gas for proper air/fuel ratio $650 $1,100 - - $778
-
MMBtu
$(-128.0)
07 2.4151: Develop a repair/replace policy $315 $406 $199
4,606
kWh
$286
-
kW-mo/yr
- $(-170.0)
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $188 $305 $79
1,840
kWh
$109
-
kW-mo/yr
- -
09 2.4231: Reduce the pressure of compressed air to the minimum required $119 $85 $51
1,179
kWh
$68
-
kW-mo/yr
- -
TOTAL RECOMMENDED $14,763 $33,419 $2,150
49,862
kWh
$9,438
-
kW-mo/yr
$3,473
-
MMBtu
$(-298.0)
TOTAL IMPLEMENTED $3,848 $11,350 $1,211
28,082
kWh
$844
-
kW-mo/yr
$2,091
-
MMBtu
$(-298.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs