ITAC Assessment: WV0566
ITAC logo
ITAC Assessment: WV0566
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2018
Principal Product Thermoset Plastics
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 111,000
ft2
Annual Production 10,000
units
Production Hrs. Annual 7,200
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $582,703 6,236,100
kWh
Electricity Demand $76,289 12,082
kW-mo/yr
Electricity Fees $18,793 -
Natural Gas $26,684 3,273
MMBtu
Waste Disposal Costs
Water Usage $10,306 1,535
Tgal
Water Disposal $10,055 1,535
Tgal
TOTAL YEARLY COSTS $724,830
RECOMMENDED SAVINGS* $82,668 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,412

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $64,590 $114,000 $64,590
669,326
kWh
- - - - - -
02 2.4151: Develop a repair/replace policy $4,621 $945 $4,616
47,833
kWh
$505
-
kW-mo/yr
- - - - $(-500.0)
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,255 $600 $3,255
33,731
kWh
- - - - - -
04 2.3191: Use demand controller or load shedder $3,029 $500 - $3,029
-
kW-mo/yr
- - - - -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,643 $5,200 $2,643
27,387
kWh
- - - - - -
06 2.4239: Eliminate or reduce compressed air usage $1,581 $575 $1,423
14,742
kWh
$158
-
kW-mo/yr
- - - - -
07 3.4151: Minimize water usage $1,217 $3,150 - - - $725
-
Tgal
$707
-
Tgal
$(-215.0) -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,023 $500 $1,023
10,598
kWh
- - - - - -
09 2.4231: Reduce the pressure of compressed air to the minimum required $595 $50 $538
5,574
kWh
$57
-
kW-mo/yr
- - - - -
10 2.2511: Insulate bare equipment $114 $180 - - $114
-
MMBtu
- - - -
TOTAL RECOMMENDED $82,668 $125,700 $78,088
809,191
kWh
$3,749
-
kW-mo/yr
$114
-
MMBtu
$725
-
Tgal
$707
-
Tgal
$(-215.0) $(-500.0)
TOTAL IMPLEMENTED $14,412 $6,000 $9,832
101,880
kWh
$3,749
-
kW-mo/yr
$114
-
MMBtu
$725
-
Tgal
$707
-
Tgal
$(-215.0) $(-500.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs