| Assessment Year | 2017 |
|---|---|
| Principal Product | Rubber Molding and Extrusion Manufacturing |
| NAICS | 326220: Rubber and Plastics Hoses and Belting Manufacturing |
| SIC | 3052: Rubber and Plastics Hose and Belting |
| Sales Range | $50 M to 100M |
| # of Employees | 54 |
| Plant Area |
144,000
ft2
|
| Annual Production | 60,000,000
lb
|
| Production Hrs. Annual | 2,800
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $258,221 | 3,035,760 |
kWh
|
$0.085 | |
| Electricity Demand | $87,575 | 13,358 |
kW-mo/yr
|
$6.56 | |
| Electricity Fees | $11,132 | - |
|
- | |
| Natural Gas | $76,910 | 10,432 |
MMBtu
|
$7.37 | |
| Waste Disposal Costs | |||||
| Water Usage | $187 | 72 |
Tgal
|
$2.60 | |
| Water Disposal | $336 | 72 |
Tgal
|
$4.67 | |
| TOTAL YEARLY COSTS | $434,361 | ||||
| RECOMMENDED SAVINGS* | $36,875 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $26,856 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $12,125 | $26,267 |
$9,114
107,100
kWh
|
$3,011
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.4157: Establish a predictive maintenance program | $7,220 | $1,000 |
$6,492
76,287
kWh
|
$2,145
-
kW-mo/yr
|
- | - | - | - | $(-1,417.0) | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $4,180 | $11,575 |
$3,144
36,943
kWh
|
$1,036
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,920 | $4,595 |
$2,061
24,217
kWh
|
$859
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $2,190 | $854 |
$1,646
19,344
kWh
|
$544
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $2,152 | $6,100 | - | - |
$2,152
-
MMBtu
|
- | - | - | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,898 | - |
$1,432
16,825
kWh
|
$466
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.4151: Develop a repair/replace policy | $1,672 | $600 |
$1,369
16,092
kWh
|
$453
-
kW-mo/yr
|
- | - | - | - | $(-150.0) | |
| 09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,670 | $1,100 | - | - |
$1,820
-
MMBtu
|
- | - | - | $(-150.0) | |
| 10 | 3.4151: Minimize water usage | $393 | $1,750 | - | - | - |
$187
-
Tgal
|
$336
-
Tgal
|
$(-130.0) | - | |
| 11 | 2.2511: Insulate bare equipment | $239 | $342 | - | - |
$239
-
MMBtu
|
- | - | - | - | |
| 12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $216 | $50 |
$164
1,925
kWh
|
$52
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $36,875 | $54,233 |
$25,422
298,733
kWh
|
$8,566
-
kW-mo/yr
|
$4,211
-
MMBtu
|
$187
-
Tgal
|
$336
-
Tgal
|
$(-130.0) | $(-1,717.0) | ||
| TOTAL IMPLEMENTED | $26,856 | $50,579 |
$17,120
201,177
kWh
|
$5,825
-
kW-mo/yr
|
$4,211
-
MMBtu
|
- | - | - | $(-300.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs