| Assessment Year | 2017 |
|---|---|
| Principal Product | Aluminum Galvanized Steel |
| NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 150 |
| Plant Area |
350,000
ft2
|
| Annual Production | 700,000
ton
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $2,182,083 | 55,344,357 |
kWh
|
$0.039 | |
| Electricity Demand | $1,425,639 | 126,840 |
kW-mo/yr
|
$11.24 | |
| Electricity Fees | $123,669 | - |
|
- | |
| Natural Gas | $1,571,433 | 715,445 |
MMBtu
|
$2.20 | |
| Waste Disposal Costs | |||||
| Water Usage | $45,948 | 8,621 |
Tgal
|
$5.33 | |
| Water Disposal | $54,080 | 5,747 |
Tgal
|
$9.41 | |
| Other Liquid (non-haz) | $4,000 | 8,000 |
gal
|
$0.50 | |
| TOTAL YEARLY COSTS | $5,406,853 | ||||
| RECOMMENDED SAVINGS* | $247,387 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $58,712 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $62,969 | $252,894 |
$42,951
1,090,150
kWh
|
$20,018
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 02 | 4.126: Install sensors to detect defects | $60,138 | $100,000 |
$7,931
201,291
kWh
|
- |
$2,207
-
MMBtu
|
- | - | - | - | $50,000 | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $40,630 | $534 |
$29,210
741,372
kWh
|
$11,420
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $35,042 | $29,880 |
$25,196
639,480
kWh
|
$9,846
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 05 | 2.2437: Recover waste heat from equipment | $29,320 | $72,000 |
$5,975
151,639
kWh
|
$23,345
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 2.4151: Develop a repair/replace policy | $13,353 | $1,514 |
$9,811
249,001
kWh
|
$3,833
-
kW-mo/yr
|
- | - | - | $(-291.0) | - | - | |
| 07 | 2.2511: Insulate bare equipment | $3,860 | $2,024 | - | - |
$3,860
-
MMBtu
|
- | - | - | - | - | |
| 08 | 3.3131: Use evaporation to concentrate material | $1,206 | $5,500 | - | - | - |
$38
-
Tgal
|
$(-432.0)
-
gal
|
$(-400.0) | $2,000 | - | |
| 09 | 2.7135: Install occupancy sensors | $869 | $1,671 |
$622
15,776
kWh
|
$247
-
kW-mo/yr
|
- | - | - | - | - | - | |
| TOTAL RECOMMENDED | $247,387 | $466,017 |
$121,696
3,088,709
kWh
|
$68,709
-
kW-mo/yr
|
$6,067
-
MMBtu
|
$38
-
Tgal
|
$(-432.0)
-
gal
|
$(-691.0) | $2,000 | $50,000 | ||
| TOTAL IMPLEMENTED | $58,712 | $5,743 |
$39,643
1,006,149
kWh
|
$15,500
-
kW-mo/yr
|
$3,860
-
MMBtu
|
- | - | $(-291.0) | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs