| Assessment Year | 2016 |
|---|---|
| Principal Product | Anodized Aluminum |
| NAICS | 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $5 M to 10M |
| # of Employees | 50 |
| Plant Area |
40,000
ft2
|
| Annual Production | 40,000
units
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $202,327 | 2,582,400 |
kWh
|
$0.078 |
| Electricity Demand | $59,691 | 7,831 |
kW-mo/yr
|
$7.62 |
| Electricity Fees | $980 | - |
|
- |
| Natural Gas | $52,495 | 10,098 |
MMBtu
|
$5.20 |
| TOTAL YEARLY COSTS | $315,493 | |||
| RECOMMENDED SAVINGS* | $40,983 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $10,026 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.8114: Change rate schedules or other changes in utility service | $28,092 | $3,000 | - | - | $28,092 | - | - | |
| 02 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,016 | - |
$2,543
32,472
kWh
|
$473
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4157: Establish a predictive maintenance program | $2,083 | $1,000 |
$2,256
28,818
kWh
|
$419
-
kW-mo/yr
|
- | - | $(-592.0) | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,026 | $4,100 | - | - | - |
$2,101
-
MMBtu
|
$(-75.0) | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,565 | $4,150 |
$1,321
16,874
kWh
|
$244
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $1,300 | $2,900 | - | - | - |
$1,300
-
MMBtu
|
- | |
| 07 | 2.2511: Insulate bare equipment | $1,196 | $1,953 | - | - | - |
$1,196
-
MMBtu
|
- | |
| 08 | 2.7135: Install occupancy sensors | $616 | $315 |
$517
6,604
kWh
|
$99
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4239: Eliminate or reduce compressed air usage | $474 | $256 |
$398
5,089
kWh
|
$76
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4151: Develop a repair/replace policy | $471 | $1,125 |
$522
6,662
kWh
|
$99
-
kW-mo/yr
|
- | - | $(-150.0) | |
| 11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $144 | $50 |
$121
1,548
kWh
|
$23
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $40,983 | $18,849 |
$7,678
98,067
kWh
|
$1,433
-
kW-mo/yr
|
$28,092 |
$4,597
-
MMBtu
|
$(-817.0) | ||
| TOTAL IMPLEMENTED | $10,026 | $8,799 |
$6,357
81,193
kWh
|
$1,189
-
kW-mo/yr
|
- |
$3,297
-
MMBtu
|
$(-817.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs