ITAC Assessment: WV0515
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ITAC Assessment: WV0515
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Assessment Year 2015
Principal Product Metal Finishing
NAICS 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $1
M
to 5
M
# of Employees 40
Plant Area 20,000
ft2
Annual Production 8,000,000
lb
Production Hrs. Annual 3,952
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $65,676 590,740
kWh
Electricity Demand $14,595 2,112
kW-mo/yr
Natural Gas $107,288 19,293
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $32,832 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,552

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.2123: Insulate feedwater tank $13,405 $6,253 - - $13,405
-
MMBtu
-
02 2.1233: Analyze flue gas for proper air/fuel ratio $4,569 $1,700 - - $4,954
-
MMBtu
$(-385.0)
03 2.7135: Install occupancy sensors $4,682 $1,278 $3,914
35,199
kWh
$768
-
kW-mo/yr
- -
04 2.1221: Replace obsolete burners with more efficient ones $4,181 $11,220 - - $4,181
-
MMBtu
-
05 2.7135: Install occupancy sensors $1,835 $920 $1,544
13,884
kWh
$291
-
kW-mo/yr
- -
06 2.4239: Eliminate or reduce compressed air usage $1,694 $6,400 $1,424
12,806
kWh
$270
-
kW-mo/yr
- -
07 2.6232: Install set-back timers $1,310 $1,175 $1,206
10,841
kWh
$104
-
kW-mo/yr
- -
08 2.7135: Install occupancy sensors $975 $3,180 $795
7,148
kWh
$180
-
kW-mo/yr
- -
09 2.4231: Reduce the pressure of compressed air to the minimum required $181 $35 $153
1,379
kWh
$28
-
kW-mo/yr
- -
TOTAL RECOMMENDED $32,832 $32,161 $9,036
81,257
kWh
$1,641
-
kW-mo/yr
$22,540
-
MMBtu
$(-385.0)
TOTAL IMPLEMENTED $13,552 $8,288 $7,612
68,451
kWh
$1,371
-
kW-mo/yr
$4,954
-
MMBtu
$(-385.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs