| Assessment Year | 2015 |
|---|---|
| Principal Product | Faced Brick |
| NAICS | 327120: Clay Building Material and Refractories Manufacturing |
| SIC | 3251: Brick and Structural Clay Tile |
| Sales Range | $1 M to 5M |
| # of Employees | 40 |
| Plant Area |
100,000
ft2
|
| Annual Production | 40,000
ton
|
| Production Hrs. Annual | 5,880
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $132,280 | 3,008,662 |
kWh
|
$0.044 |
| Electricity Demand | $120,631 | 9,916 |
kW-mo/yr
|
$12.17 |
| Natural Gas | $551,339 | 92,587 |
MMBtu
|
$5.95 |
| Coal | $35,650 | 6,543 |
MMBtu
|
$5.45 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $61,832 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $27,944 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Coal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $29,352 | $75,000 | - | - |
$28,002
-
MMBtu
|
$1,350
-
MMBtu
|
- | |
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $13,436 | $500 | - | - |
$14,036
-
MMBtu
|
- | $(-600.0) | |
| 03 | 2.4224: Upgrade controls on compressors | $4,536 | $20,300 |
$2,723
61,889
kWh
|
$1,813
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $4,356 | - |
$2,786
63,312
kWh
|
$1,570
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4157: Establish a predictive maintenance program | $3,325 | $1,000 |
$3,521
80,020
kWh
|
$1,984
-
kW-mo/yr
|
- | - | $(-2,180.0) | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,537 | $80 |
$1,624
36,902
kWh
|
$913
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,467 | $549 |
$1,566
35,601
kWh
|
$901
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.2511: Insulate bare equipment | $1,061 | $468 | - | - |
$1,023
-
MMBtu
|
$38
-
MMBtu
|
- | |
| 09 | 2.4151: Develop a repair/replace policy | $762 | $554 |
$792
18,005
kWh
|
$450
-
kW-mo/yr
|
- | - | $(-480.0) | |
| TOTAL RECOMMENDED | $61,832 | $98,451 |
$13,012
295,729
kWh
|
$7,631
-
kW-mo/yr
|
$43,061
-
MMBtu
|
$1,388
-
MMBtu
|
$(-3,260.0) | ||
| TOTAL IMPLEMENTED | $27,944 | $3,151 |
$10,289
233,840
kWh
|
$5,818
-
kW-mo/yr
|
$15,059
-
MMBtu
|
$38
-
MMBtu
|
$(-3,260.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Coal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs