ITAC Assessment: WV0509
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ITAC Assessment: WV0509
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Assessment Year 2015
Principal Product Coated Steel Sheets
NAICS 332431: Metal Can Manufacturing
SIC 3411: Metal Cans
Sales Range $50
M
to 100
M
# of Employees 63
Plant Area 300,000
ft2
Annual Production 50,000
ton
Production Hrs. Annual 6,912
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $159,385 4,649,432
kWh
Electricity Demand $157,292 11,964
kW-mo/yr
Natural Gas $653,004 121,846
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $251,110 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,211

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.2414: Use waste heat from hot flue gases to preheat $227,708 $366,480 $(-7,457.0)
(-217,404)
kWh
$(-4,958.0)
-
kW-mo/yr
$240,123
-
MMBtu
-
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $8,331 - $5,004
145,877
kWh
$3,327
-
kW-mo/yr
- -
03 2.4157: Establish a predictive maintenance program $6,021 $1,000 $4,484
130,720
kWh
$2,985
-
kW-mo/yr
- $(-1,448.0)
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,146 $3,449 $1,857
54,139
kWh
$1,289
-
kW-mo/yr
- -
05 2.2511: Insulate bare equipment $2,835 $885 - - $2,835
-
MMBtu
-
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,057 $4,884 $636
18,544
kWh
$421
-
kW-mo/yr
- -
07 2.4231: Reduce the pressure of compressed air to the minimum required $860 $39 $518
15,095
kWh
$342
-
kW-mo/yr
- -
08 2.4239: Eliminate or reduce compressed air usage $599 $182 $362
10,541
kWh
$237
-
kW-mo/yr
- -
09 2.4151: Develop a repair/replace policy $553 $634 $883
25,737
kWh
$592
-
kW-mo/yr
- $(-922.0)
TOTAL RECOMMENDED $251,110 $377,553 $6,287
183,249
kWh
$4,235
-
kW-mo/yr
$242,958
-
MMBtu
$(-2,370.0)
TOTAL IMPLEMENTED $14,211 $11,034 $8,222
239,681
kWh
$5,524
-
kW-mo/yr
$2,835
-
MMBtu
$(-2,370.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs