ITAC Assessment: WV0499
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ITAC Assessment: WV0499
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Assessment Year 2015
Principal Product Automotive sound absorbent
NAICS 336211: Motor Vehicle Body Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 55
Plant Area 45,000
ft2
Annual Production 3,000,000
pieces
Production Hrs. Annual 6,120
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $214,453 2,129,268
kWh
Electricity Demand $41,577 6,196
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $64,310 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,971

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings
01 2.2511: Insulate bare equipment $23,483 $3,220 $20,772
206,272
kWh
$2,711
-
kW-mo/yr
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $17,029 $21,056 $15,063
149,586
kWh
$1,966
-
kW-mo/yr
- -
03 2.8112: Combine utility meters $4,906 $3,200 - - - $4,906
04 2.4157: Establish a predictive maintenance program $4,878 $1,000 $6,289
62,457
kWh
$819
-
kW-mo/yr
$(-2,230.0) -
05 2.3131: Reschedule plant operations or reduce load to avoid peaks $4,187 - - $4,187
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $3,695 $3,343 $3,266
32,434
kWh
$429
-
kW-mo/yr
- -
07 2.4231: Reduce the pressure of compressed air to the minimum required $2,825 $20 $2,496
24,783
kWh
$329
-
kW-mo/yr
- -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,734 $5,450 $1,533
15,226
kWh
$201
-
kW-mo/yr
- -
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $792 - $698
6,936
kWh
$94
-
kW-mo/yr
- -
10 2.4151: Develop a repair/replace policy $781 $569 $1,327
13,175
kWh
$174
-
kW-mo/yr
$(-720.0) -
TOTAL RECOMMENDED $64,310 $37,858 $51,444
510,869
kWh
$10,910
-
kW-mo/yr
$(-2,950.0) $4,906
TOTAL IMPLEMENTED $12,971 $4,932 $14,076
139,785
kWh
$1,845
-
kW-mo/yr
$(-2,950.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs