ITAC Assessment: WV0494
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ITAC Assessment: WV0494
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Assessment Year 2014
Principal Product chemical and molten metal transportation kettles and containers
NAICS 332312: Fabricated Structural Metal Manufacturing
SIC 3441: Fabricated Structural Metal
Sales Range $5
M
to 10
M
# of Employees 40
Plant Area 60,000
ft2
Annual Production 6,000,000
lb
Production Hrs. Annual 2,450
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $113,520 997,748
kWh
Electricity Fees $162 -
Natural Gas $145,181 12,324
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $34,459 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,060

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings
01 2.2414: Use waste heat from hot flue gases to preheat $14,985 $5,400 $(-211.0)
(-1,856)
kWh
$15,196
-
MMBtu
-
02 2.4322: Use or replace with energy efficient substitutes $10,532 $51,000 $10,532
92,565
kWh
- -
03 2.2437: Recover waste heat from equipment $2,592 $1,010 - $2,592
-
MMBtu
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,724 $158 $1,724
15,152
kWh
- -
05 2.1221: Replace obsolete burners with more efficient ones $1,708 $6,552 - $1,708
-
MMBtu
-
06 2.4235: Remove or close off unneeded compressed air lines $1,149 $96 $1,149
10,095
kWh
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $511 $1,289 $511
4,493
kWh
- -
08 2.4239: Eliminate or reduce compressed air usage $473 $438 $473
4,155
kWh
- -
09 2.4151: Develop a repair/replace policy $414 $235 $552
4,851
kWh
- $(-138.0)
10 2.7142: Utilize higher efficiency lamps and/or ballasts $371 $1,411 $371
3,259
kWh
- -
TOTAL RECOMMENDED $34,459 $67,589 $15,101
132,714
kWh
$19,496
-
MMBtu
$(-138.0)
TOTAL IMPLEMENTED $19,060 $61,954 $14,760
129,719
kWh
$4,300
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs