| Assessment Year | 2014 |
|---|---|
| Principal Product | Door Hardware |
| NAICS | 332510: Hardware Manufacturing |
| SIC | 3429: Hardware, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 125 |
| Plant Area |
88,000
ft2
|
| Annual Production | 2,000,000
pieces
|
| Production Hrs. Annual | 4,186
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $123,473 | 1,804,643 |
kWh
|
$0.068 |
| Electricity Demand | $35,467 | 6,767 |
kW-mo/yr
|
$5.24 |
| Electricity Fees | $495 | - |
|
- |
| LPG | $53,413 | 2,443 |
MMBtu
|
$21.86 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $38,579 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $26,064 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | LPG Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1233: Analyze flue gas for proper air/fuel ratio | $8,061 | $1,700 | - | - |
$8,241
-
MMBtu
|
$(-180.0) | |
| 02 | 2.2514: Cover open tanks | $7,268 | $1,145 |
$6,215
90,830
kWh
|
$1,053
-
kW-mo/yr
|
- | - | |
| 03 | 2.6218: Turn off equipment when not in use | $6,370 | - |
$5,222
76,328
kWh
|
$1,148
-
kW-mo/yr
|
- | - | |
| 04 | 2.7231: Use radiant heater for spot heating | $5,334 | $11,360 | - | - |
$5,334
-
MMBtu
|
- | |
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $3,126 | $3,000 | - | - |
$3,126
-
MMBtu
|
- | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $2,774 | $8,160 |
$2,276
33,267
kWh
|
$498
-
kW-mo/yr
|
- | - | |
| 07 | 2.4157: Establish a predictive maintenance program | $1,914 | $1,000 |
$2,405
35,147
kWh
|
$529
-
kW-mo/yr
|
- | $(-1,020.0) | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,697 | $338 |
$1,393
20,360
kWh
|
$304
-
kW-mo/yr
|
- | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $811 | $30 |
$664
9,702
kWh
|
$147
-
kW-mo/yr
|
- | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $557 | $1,916 |
$457
6,680
kWh
|
$100
-
kW-mo/yr
|
- | - | |
| 11 | 2.4151: Develop a repair/replace policy | $482 | $356 |
$541
7,908
kWh
|
$121
-
kW-mo/yr
|
- | $(-180.0) | |
| 12 | 2.4239: Eliminate or reduce compressed air usage | $185 | $700 |
$154
2,255
kWh
|
$31
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $38,579 | $29,705 |
$19,327
282,477
kWh
|
$3,931
-
kW-mo/yr
|
$16,701
-
MMBtu
|
$(-1,380.0) | ||
| TOTAL IMPLEMENTED | $26,064 | $18,315 |
$13,441
196,447
kWh
|
$2,636
-
kW-mo/yr
|
$11,367
-
MMBtu
|
$(-1,380.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | LPG Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs