| Assessment Year | 2014 |
|---|---|
| Principal Product | Molded Rubber Products |
| NAICS | 326299: All Other Rubber Product Manufacturing |
| SIC | 3069: Fabricated Rubber Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 75 |
| Plant Area |
60,000
ft2
|
| Annual Production | 1,300,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $281,572 | 3,152,070 |
kWh
|
$0.089 |
| Electricity Demand | $55,668 | 8,205 |
kW-mo/yr
|
$6.78 |
| Natural Gas | $9,296 | 1,362 |
MMBtu
|
$6.83 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $33,134 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $21,813 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $9,493 | $14,500 |
$8,286
92,762
kWh
|
$1,207
-
kW-mo/yr
|
- | - | |
| 02 | 2.4157: Establish a predictive maintenance program | $6,341 | $1,000 |
$6,240
69,854
kWh
|
$909
-
kW-mo/yr
|
- | $(-808.0) | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,694 | $263 |
$4,969
55,628
kWh
|
$725
-
kW-mo/yr
|
- | - | |
| 04 | 2.6218: Turn off equipment when not in use | $4,434 | $500 |
$3,871
43,333
kWh
|
$563
-
kW-mo/yr
|
- | - | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $3,124 | $2,208 |
$2,724
30,498
kWh
|
$400
-
kW-mo/yr
|
- | - | |
| 06 | 2.4151: Develop a repair/replace policy | $1,234 | $593 |
$1,337
14,969
kWh
|
$197
-
kW-mo/yr
|
- | $(-300.0) | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $971 | $3,700 |
$801
8,970
kWh
|
$170
-
kW-mo/yr
|
- | - | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $541 | $235 |
$473
5,291
kWh
|
$68
-
kW-mo/yr
|
- | - | |
| 09 | 2.7231: Use radiant heater for spot heating | $485 | $1,450 | - | - |
$485
-
MMBtu
|
- | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $445 | $25 |
$391
4,381
kWh
|
$54
-
kW-mo/yr
|
- | - | |
| 11 | 2.1233: Analyze flue gas for proper air/fuel ratio | $372 | $500 | - | - |
$410
-
MMBtu
|
$(-38.0) | |
| TOTAL RECOMMENDED | $33,134 | $24,974 |
$29,092
325,686
kWh
|
$4,293
-
kW-mo/yr
|
$895
-
MMBtu
|
$(-1,146.0) | ||
| TOTAL IMPLEMENTED | $21,813 | $4,824 |
$20,005
223,954
kWh
|
$2,916
-
kW-mo/yr
|
- | $(-1,108.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs