| Assessment Year | 2014 |
|---|---|
| Principal Product | Liquid Silicon, Gaskets, and Seals |
| NAICS | 339991: Gasket, Packing, and Sealing Device Manufacturing |
| SIC | 3053: Gaskets, Packing, and Sealing Devices |
| Sales Range | $10 M to 50M |
| # of Employees | 175 |
| Plant Area |
177,000
ft2
|
| Annual Production | 1,500,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $550,520 | 6,612,000 |
kWh
|
$0.083 |
| Natural Gas | $246,060 | 43,699 |
MMBtu
|
$5.63 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $51,298 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $17,964 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4157: Establish a predictive maintenance program | $11,434 | $1,000 |
$13,087
157,112
kWh
|
- | $(-1,653.0) | |
| 02 | 2.1221: Replace obsolete burners with more efficient ones | $9,166 | $12,500 | - |
$9,166
-
MMBtu
|
- | |
| 03 | 2.2424: Use heat in flue gases to preheat products or materials | $5,371 | $10,550 | - |
$5,371
-
MMBtu
|
- | |
| 04 | 2.2511: Insulate bare equipment | $5,211 | $2,981 |
$4,766
57,214
kWh
|
$445
-
MMBtu
|
- | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $4,703 | $500 | - |
$5,123
-
MMBtu
|
$(-420.0) | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,806 | $4,815 |
$3,806
45,691
kWh
|
- | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,038 | $175 |
$3,038
36,465
kWh
|
- | - | |
| 08 | 2.7135: Install occupancy sensors | $2,805 | $3,000 |
$2,805
33,675
kWh
|
- | - | |
| 09 | 2.4239: Eliminate or reduce compressed air usage | $1,922 | $1,719 |
$1,922
23,077
kWh
|
- | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,635 | $4,433 |
$1,635
19,622
kWh
|
- | - | |
| 11 | 2.4151: Develop a repair/replace policy | $1,516 | $696 |
$2,356
28,280
kWh
|
- | $(-840.0) | |
| 12 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $691 | $426 |
$691
8,299
kWh
|
- | - | |
| TOTAL RECOMMENDED | $51,298 | $42,795 |
$34,106
409,435
kWh
|
$20,105
-
MMBtu
|
$(-2,913.0) | ||
| TOTAL IMPLEMENTED | $17,964 | $7,778 |
$13,656
163,933
kWh
|
$5,568
-
MMBtu
|
$(-1,260.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs