ITAC Assessment: WV0479
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ITAC Assessment: WV0479
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Assessment Year 2013
Principal Product printed material
NAICS 323111: Commercial Printing (except Screen and Books)
SIC 2759: Commercial Printing, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 230
Plant Area 450,000
ft2
Annual Production 55,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,125,265 34,080,000
kWh
Electricity Demand $217,349 65,293
kW-mo/yr
Natural Gas $1,450,677 276,737
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $173,560 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $83,443

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $47,093 - $43,916
703,785
kWh
$3,177
-
kW-mo/yr
- -
02 2.4157: Establish a predictive maintenance program $32,413 $1,000 $32,098
514,385
kWh
$2,348
-
kW-mo/yr
- $(-2,033.0)
03 2.1221: Replace obsolete burners with more efficient ones $28,584 $36,500 - - $28,584
-
MMBtu
-
04 2.2437: Recover waste heat from equipment $15,736 $4,480 - - $15,736
-
MMBtu
-
05 2.4151: Develop a repair/replace policy $9,967 $1,388 $9,848
157,823
kWh
$719
-
kW-mo/yr
- $(-600.0)
06 2.4231: Reduce the pressure of compressed air to the minimum required $7,444 $1,100 $6,938
111,190
kWh
$506
-
kW-mo/yr
- -
07 2.7135: Install occupancy sensors $6,892 $1,275 $6,422
102,914
kWh
$470
-
kW-mo/yr
- -
08 2.4239: Eliminate or reduce compressed air usage $4,928 $4,833 $4,592
73,584
kWh
$336
-
kW-mo/yr
- -
09 2.1233: Analyze flue gas for proper air/fuel ratio $4,776 $1,700 - - $4,826
-
MMBtu
$(-50.0)
10 2.7142: Utilize higher efficiency lamps and/or ballasts $4,736 $19,676 $4,133
66,233
kWh
$603
-
kW-mo/yr
- -
11 2.2113: Repair or replace steam traps $4,104 $6,095 - - $4,187
-
MMBtu
$(-83.0)
12 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,996 $595 $3,723
59,664
kWh
$273
-
kW-mo/yr
- -
13 2.2136: Install / repair insulation on steam lines $2,332 $3,845 - - $2,332
-
MMBtu
-
14 2.2625: Chill water to the highest temperature possible $559 $50 $522
8,362
kWh
$37
-
kW-mo/yr
- -
TOTAL RECOMMENDED $173,560 $82,537 $112,192
1,797,940
kWh
$8,469
-
kW-mo/yr
$55,665
-
MMBtu
$(-2,766.0)
TOTAL IMPLEMENTED $83,443 $19,828 $59,551
954,338
kWh
$4,353
-
kW-mo/yr
$22,255
-
MMBtu
$(-2,716.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs