| Assessment Year | 2013 |
|---|---|
| Principal Product | automotive ignition coils |
| NAICS | 336320: Motor Vehicle Electrical and Electronic Equipment Manufacturing |
| SIC | 3694: Electrical Equipment for Internal Combustion Engines |
| Sales Range | $100 M to 500M |
| # of Employees | 320 |
| Plant Area |
110,000
ft2
|
| Annual Production | 12,000,000
pieces
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $426,310 | 11,082,950 |
kWh
|
$0.038 |
| Electricity Demand | $251,820 | 18,442 |
kW-mo/yr
|
$13.65 |
| Electricity Fees | $3,374 | - |
|
- |
| Natural Gas | $17,139 | 2,129 |
MMBtu
|
$8.05 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $40,206 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $25,312 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $12,986 | $15,864 |
$8,618
223,839
kWh
|
$4,368
-
kW-mo/yr
|
- | - | |
| 02 | 2.4239: Eliminate or reduce compressed air usage | $9,866 | $21,080 |
$6,549
170,100
kWh
|
$3,317
-
kW-mo/yr
|
- | - | |
| 03 | 2.4157: Establish a predictive maintenance program | $5,698 | $1,000 |
$6,111
158,739
kWh
|
$3,099
-
kW-mo/yr
|
- | $(-3,512.0) | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,360 | - |
$2,227
57,842
kWh
|
$1,133
-
kW-mo/yr
|
- | - | |
| 05 | 2.2625: Chill water to the highest temperature possible | $2,920 | $72 |
$1,937
50,319
kWh
|
$983
-
kW-mo/yr
|
- | - | |
| 06 | 2.4151: Develop a repair/replace policy | $1,715 | $392 |
$1,231
31,985
kWh
|
$628
-
kW-mo/yr
|
- | $(-144.0) | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,586 | $324 |
$1,054
27,384
kWh
|
$532
-
kW-mo/yr
|
- | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $967 | $6,150 |
$489
12,692
kWh
|
$478
-
kW-mo/yr
|
- | - | |
| 09 | 2.4239: Eliminate or reduce compressed air usage | $701 | $960 |
$469
12,180
kWh
|
$232
-
kW-mo/yr
|
- | - | |
| 10 | 2.1233: Analyze flue gas for proper air/fuel ratio | $407 | $500 | - | - |
$515
-
MMBtu
|
$(-108.0) | |
| TOTAL RECOMMENDED | $40,206 | $46,342 |
$28,685
745,080
kWh
|
$14,770
-
kW-mo/yr
|
$515
-
MMBtu
|
$(-3,764.0) | ||
| TOTAL IMPLEMENTED | $25,312 | $18,152 |
$18,951
492,266
kWh
|
$9,610
-
kW-mo/yr
|
$515
-
MMBtu
|
$(-3,764.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs