| Assessment Year | 2013 |
|---|---|
| Principal Product | Formaldehyde |
| NAICS | 325211: Plastics Material and Resin Manufacturing |
| SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
| Sales Range | $10 M to 50M |
| # of Employees | 87 |
| Plant Area |
120,000
ft2
|
| Annual Production | 94,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $398,669 | 6,701,738 |
kWh
|
$0.059 |
| Electricity Demand | $206,307 | 11,541 |
kW-mo/yr
|
$17.88 |
| Natural Gas | $184,211 | 45,208 |
MMBtu
|
$4.07 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $204,740 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $74,451 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3321: Use steam pressure reduction to generate power | $113,347 | $560,000 |
$441,399
7,419,720
kWh
|
$181,732
-
kW-mo/yr
|
$(-499,784.0)
-
MMBtu
|
$(-10,000.0) | |
| 02 | 2.2113: Repair or replace steam traps | $18,055 | $9,134 | - | - |
$18,942
-
MMBtu
|
$(-887.0) | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $13,864 | $10,474 |
$9,823
165,126
kWh
|
$4,041
-
kW-mo/yr
|
- | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,870 | $13,557 |
$7,705
129,519
kWh
|
$3,165
-
kW-mo/yr
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,173 | $11,980 |
$7,205
121,112
kWh
|
$2,968
-
kW-mo/yr
|
- | - | |
| 06 | 2.1221: Replace obsolete burners with more efficient ones | $6,296 | $8,760 | - | - |
$6,296
-
MMBtu
|
- | |
| 07 | 2.2414: Use waste heat from hot flue gases to preheat | $6,101 | $15,180 | - | - |
$6,101
-
MMBtu
|
- | |
| 08 | 2.4157: Establish a predictive maintenance program | $5,509 | $1,000 |
$6,739
113,287
kWh
|
$2,771
-
kW-mo/yr
|
- | $(-4,001.0) | |
| 09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $5,230 | $1,700 | - | - |
$5,458
-
MMBtu
|
$(-228.0) | |
| 10 | 2.2511: Insulate bare equipment | $3,020 | $3,318 | - | - |
$3,020
-
MMBtu
|
- | |
| 11 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,009 | $3,180 |
$3,009
50,578
kWh
|
- | - | - | |
| 12 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,824 | $356 |
$2,002
33,655
kWh
|
$822
-
kW-mo/yr
|
- | - | |
| 13 | 2.2623: Minimize condenser cooling water temperature | $2,094 | $38 |
$1,486
24,973
kWh
|
$608
-
kW-mo/yr
|
- | - | |
| 14 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,023 | $76 |
$1,433
24,093
kWh
|
$590
-
kW-mo/yr
|
- | - | |
| 15 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,536 | $5,377 |
$839
14,109
kWh
|
$697
-
kW-mo/yr
|
- | - | |
| 16 | 2.2162: Reduce excess steam bleeding | $452 | $2,152 | - | - |
$452
-
MMBtu
|
- | |
| 17 | 2.4151: Develop a repair/replace policy | $337 | $700 |
$404
6,797
kWh
|
$161
-
kW-mo/yr
|
- | $(-228.0) | |
| TOTAL RECOMMENDED | $204,740 | $646,982 |
$482,044
8,102,969
kWh
|
$197,555
-
kW-mo/yr
|
$(-459,515.0)
-
MMBtu
|
$(-15,344.0) | ||
| TOTAL IMPLEMENTED | $74,451 | $54,485 |
$36,797
618,562
kWh
|
$15,126
-
kW-mo/yr
|
$27,872
-
MMBtu
|
$(-5,344.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs