| Assessment Year | 2013 |
|---|---|
| Principal Product | leak proof vessels |
| NAICS | 331110: Iron and Steel Mills and Ferroalloy Manufacturing |
| SIC | 3444: Sheet Metal Work |
| Sales Range | $10 M to 50M |
| # of Employees | 133 |
| Plant Area |
200,000
ft2
|
| Annual Production | 750,000
ton
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $476,682 | 7,249,285 |
kWh
|
$0.066 |
| Electricity Demand | $66,721 | 19,097 |
kW-mo/yr
|
$3.49 |
| Electricity Fees | $46,200 | - |
|
- |
| Natural Gas | $200,415 | 41,289 |
MMBtu
|
$4.85 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $65,041 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $51,768 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4322: Use or replace with energy efficient substitutes | $24,095 | $2,500 | - | - |
$24,095
-
MMBtu
|
- | |
| 02 | 2.1122: Re-size charging openings or add a movable door on equipment | $16,582 | $68,000 | - | - |
$16,582
-
MMBtu
|
- | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $6,807 | $20,200 |
$6,179
93,903
kWh
|
$628
-
kW-mo/yr
|
- | - | |
| 04 | 2.2437: Recover waste heat from equipment | $4,666 | $1,080 | - | - |
$4,666
-
MMBtu
|
- | |
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $4,422 | $13,020 |
$(-173.0)
(-2,635)
kWh
|
$(-17.0)
-
kW-mo/yr
|
$4,612
-
MMBtu
|
- | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,069 | $2,050 |
$2,786
42,342
kWh
|
$283
-
kW-mo/yr
|
- | - | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,736 | $1,700 | - | - |
$2,871
-
MMBtu
|
$(-135.0) | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $1,892 | $3,300 |
$1,717
26,087
kWh
|
$175
-
kW-mo/yr
|
- | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $620 | $105 |
$564
8,565
kWh
|
$56
-
kW-mo/yr
|
- | - | |
| 10 | 2.4151: Develop a repair/replace policy | $152 | $380 |
$301
4,581
kWh
|
$31
-
kW-mo/yr
|
- | $(-180.0) | |
| TOTAL RECOMMENDED | $65,041 | $112,335 |
$11,374
172,843
kWh
|
$1,156
-
kW-mo/yr
|
$52,826
-
MMBtu
|
$(-315.0) | ||
| TOTAL IMPLEMENTED | $51,768 | $75,435 |
$3,350
50,907
kWh
|
$339
-
kW-mo/yr
|
$48,214
-
MMBtu
|
$(-135.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs