| Assessment Year | 2013 |
|---|---|
| Principal Product | Pressed wood pallets |
| NAICS | 321920: Wood Container and Pallet Manufacturing |
| SIC | 2493: Reconstituted Wood Products |
| Sales Range | $10 M to 50M |
| # of Employees | 25 |
| Plant Area |
80,000
ft2
|
| Annual Production | 1,000,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $495,403 | 5,472,000 |
kWh
|
$0.091 |
| Natural Gas | $409,320 | 74,693 |
MMBtu
|
$5.48 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $138,168 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $22,260 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $73,182 | $32,900 |
$73,182
808,374
kWh
|
- | - | - | - | |
| 02 | 2.2511: Insulate bare equipment | $15,207 | $35,976 | - | - |
$15,207
-
MMBtu
|
- | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $11,380 | - |
$11,380
125,708
kWh
|
- | - | - | - | |
| 04 | 2.4157: Establish a predictive maintenance program | $11,321 | $1,000 |
$14,681
162,163
kWh
|
- | - | - | $(-3,360.0) | |
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $12,752 | $3,840 |
$(-110.0)
(-1,212)
kWh
|
- |
$12,862
-
MMBtu
|
- | - | |
| 06 | 2.3212: Optimize plant power factor | $3,614 | $5,600 | - | $3,614 | - | - | - | |
| 07 | 3.6124: Burn waste oil for heat | $2,530 | $4,000 | - | - |
$1,030
-
MMBtu
|
$1,500
-
gal
|
- | |
| 08 | 2.4312: Improve lubrication practices | $2,167 | $1,000 |
$2,167
23,938
kWh
|
- | - | - | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,160 | $488 |
$2,160
23,857
kWh
|
- | - | - | - | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,248 | $30 |
$1,248
13,788
kWh
|
- | - | - | - | |
| 11 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $1,129 | $5,550 | - | - |
$1,129
-
MMBtu
|
- | - | |
| 12 | 2.4239: Eliminate or reduce compressed air usage | $1,001 | $113 |
$1,001
11,053
kWh
|
- | - | - | - | |
| 13 | 2.4151: Develop a repair/replace policy | $477 | $470 |
$657
7,261
kWh
|
- | - | - | $(-180.0) | |
| TOTAL RECOMMENDED | $138,168 | $90,967 |
$106,366
1,174,930
kWh
|
$3,614 |
$30,228
-
MMBtu
|
$1,500
-
gal
|
$(-3,540.0) | ||
| TOTAL IMPLEMENTED | $22,260 | $38,077 |
$7,233
79,897
kWh
|
- |
$15,207
-
MMBtu
|
- | $(-180.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs