ITAC Assessment: WV0463
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ITAC Assessment: WV0463
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Assessment Year 2013
Principal Product ceramic fiber
NAICS 333414: Heating Equipment (except Warm Air Furnaces) Manufacturing
SIC 3433: Heating Equipment, Except Electric and Warm Air Furnaces
Sales Range $5
M
to 10
M
# of Employees 39
Plant Area 116,000
ft2
Annual Production 500,000
lb
Production Hrs. Annual 2,760
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $155,646 1,637,600
kWh
Natural Gas $75,616 11,160
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $34,196 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $25,156

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $12,159 $16,082 $12,159
127,927
kWh
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $8,997 $14,290 $8,997
94,655
kWh
- -
03 2.2437: Recover waste heat from equipment $3,058 $2,164 - $3,058
-
MMBtu
-
04 2.4157: Establish a predictive maintenance program $2,352 $1,000 $3,437
36,158
kWh
- $(-1,085.0)
05 2.4239: Eliminate or reduce compressed air usage $1,730 $818 $1,730
18,205
kWh
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,349 $2,378 $1,349
14,197
kWh
- -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,250 - $1,250
13,149
kWh
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,099 $5,677 $1,099
11,563
kWh
- -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $933 $214 $933
9,821
kWh
- -
10 2.4312: Improve lubrication practices $560 $500 $560
5,888
kWh
- -
11 2.4235: Remove or close off unneeded compressed air lines $534 $61 $534
5,613
kWh
- -
12 2.4151: Develop a repair/replace policy $116 $164 $181
1,903
kWh
- $(-65.0)
13 2.7122: Disconnect ballasts $59 $77 $59
618
kWh
- -
TOTAL RECOMMENDED $34,196 $43,425 $32,288
339,697
kWh
$3,058
-
MMBtu
$(-1,150.0)
TOTAL IMPLEMENTED $25,156 $39,218 $25,156
264,669
kWh
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs