ITAC Assessment: WV0458
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ITAC Assessment: WV0458
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Assessment Year 2012
Principal Product Industrial Coatings
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 166
Plant Area 193,000
ft2
Annual Production 45
Tgal
Production Hrs. Annual 6,864
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $361,282 4,267,316
kWh
Electricity Demand $87,370 12,860
kW-mo/yr
Natural Gas $565,689 104,380
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $110,507 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $39,395

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.2414: Use waste heat from hot flue gases to preheat $63,289 $91,080 - - $63,289
-
MMBtu
-
02 2.1233: Analyze flue gas for proper air/fuel ratio $32,380 $1,700 - - $32,380
-
MMBtu
-
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,693 $2,220 $4,702
55,545
kWh
$991
-
kW-mo/yr
- -
04 2.4156: Establish a preventative maintenance program $2,949 $1,000 $2,766
32,667
kWh
$543
-
kW-mo/yr
- $(-360.0)
05 2.4151: Develop a repair/replace policy $2,928 $770 $2,752
32,504
kWh
$536
-
kW-mo/yr
- $(-360.0)
06 2.8112: Combine utility meters $1,490 $6,000 - $1,490
-
kW-mo/yr
- -
07 2.2511: Insulate bare equipment $1,138 $573 - - $1,138
-
MMBtu
-
08 2.4239: Eliminate or reduce compressed air usage $640 $45 $559
6,608
kWh
$81
-
kW-mo/yr
- -
TOTAL RECOMMENDED $110,507 $103,388 $10,779
127,324
kWh
$3,641
-
kW-mo/yr
$96,807
-
MMBtu
$(-720.0)
TOTAL IMPLEMENTED $39,395 $4,043 $5,518
65,171
kWh
$1,079
-
kW-mo/yr
$33,518
-
MMBtu
$(-720.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs