| Assessment Year | 2012 |
|---|---|
| Principal Product | Industrial Coatings |
| NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 166 |
| Plant Area |
193,000
ft2
|
| Annual Production | 45
Tgal
|
| Production Hrs. Annual | 6,864
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $361,282 | 4,267,316 |
kWh
|
$0.085 |
| Electricity Demand | $87,370 | 12,860 |
kW-mo/yr
|
$6.79 |
| Natural Gas | $565,689 | 104,380 |
MMBtu
|
$5.42 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $110,507 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $39,395 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $63,289 | $91,080 | - | - |
$63,289
-
MMBtu
|
- | |
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $32,380 | $1,700 | - | - |
$32,380
-
MMBtu
|
- | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $5,693 | $2,220 |
$4,702
55,545
kWh
|
$991
-
kW-mo/yr
|
- | - | |
| 04 | 2.4156: Establish a preventative maintenance program | $2,949 | $1,000 |
$2,766
32,667
kWh
|
$543
-
kW-mo/yr
|
- | $(-360.0) | |
| 05 | 2.4151: Develop a repair/replace policy | $2,928 | $770 |
$2,752
32,504
kWh
|
$536
-
kW-mo/yr
|
- | $(-360.0) | |
| 06 | 2.8112: Combine utility meters | $1,490 | $6,000 | - |
$1,490
-
kW-mo/yr
|
- | - | |
| 07 | 2.2511: Insulate bare equipment | $1,138 | $573 | - | - |
$1,138
-
MMBtu
|
- | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $640 | $45 |
$559
6,608
kWh
|
$81
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $110,507 | $103,388 |
$10,779
127,324
kWh
|
$3,641
-
kW-mo/yr
|
$96,807
-
MMBtu
|
$(-720.0) | ||
| TOTAL IMPLEMENTED | $39,395 | $4,043 |
$5,518
65,171
kWh
|
$1,079
-
kW-mo/yr
|
$33,518
-
MMBtu
|
$(-720.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs