| Assessment Year | 2012 |
|---|---|
| Principal Product | Pickled Flat Rolled Steel |
| NAICS | 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $10 M to 50M |
| # of Employees | 30 |
| Plant Area |
65,000
ft2
|
| Annual Production | 300,000
ton
|
| Production Hrs. Annual | 6,624
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $218,012 | 2,522,400 |
kWh
|
$0.086 |
| Electricity Demand | $33,468 | 4,870 |
kW-mo/yr
|
$6.87 |
| Natural Gas | $298,795 | 49,279 |
MMBtu
|
$6.06 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $46,367 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $21,526 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $14,854 | $6,400 |
$12,985
150,238
kWh
|
$1,869
-
kW-mo/yr
|
- | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $11,986 | $22,500 |
$10,475
121,193
kWh
|
$1,511
-
kW-mo/yr
|
- | - | |
| 03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $4,482 | $500 | - | - |
$4,557
-
MMBtu
|
$(-75.0) | |
| 04 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $4,000 | $12,251 | - | - |
$4,000
-
MMBtu
|
- | |
| 05 | 2.2511: Insulate bare equipment | $2,539 | $5,407 | - | - |
$2,539
-
MMBtu
|
- | |
| 06 | 2.4151: Develop a repair/replace policy | $2,244 | $775 |
$2,221
25,696
kWh
|
$323
-
kW-mo/yr
|
- | $(-300.0) | |
| 07 | 2.4157: Establish a predictive maintenance program | $2,189 | $1,000 |
$3,109
35,975
kWh
|
$447
-
kW-mo/yr
|
- | $(-1,367.0) | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,415 | $2,620 |
$1,120
12,956
kWh
|
$295
-
kW-mo/yr
|
- | - | |
| 09 | 2.2414: Use waste heat from hot flue gases to preheat | $1,194 | $150 | - | - |
$1,194
-
MMBtu
|
- | |
| 10 | 2.2437: Recover waste heat from equipment | $1,022 | $950 |
$(-135.0)
(-1,558)
kWh
|
$(-33.0)
-
kW-mo/yr
|
$1,190
-
MMBtu
|
- | |
| 11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $330 | $50 |
$289
3,343
kWh
|
$41
-
kW-mo/yr
|
- | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $112 | $305 |
$98
1,139
kWh
|
$14
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $46,367 | $52,908 |
$30,162
348,982
kWh
|
$4,467
-
kW-mo/yr
|
$13,480
-
MMBtu
|
$(-1,742.0) | ||
| TOTAL IMPLEMENTED | $21,526 | $29,457 |
$13,873
160,511
kWh
|
$1,999
-
kW-mo/yr
|
$7,096
-
MMBtu
|
$(-1,442.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs