ITAC Assessment: WV0456
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ITAC Assessment: WV0456
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Assessment Year 2012
Principal Product rubber and plastic mixers
NAICS 333999: All Other Miscellaneous General Purpose Machinery Manufacturing
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 94
Plant Area 300,000
ft2
Annual Production 40
pieces
Production Hrs. Annual 3,432
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $217,872 2,379,960
kWh
Natural Gas $235,010 17,365
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $154,660 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $83,699

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Water Consumption Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $47,518 $95,285 $47,518
519,091
kWh
- - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $21,893 $58,995 $21,893
239,167
kWh
- - - -
03 2.4322: Use or replace with energy efficient substitutes $14,765 $41,700 $14,765
161,297
kWh
- - - -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $14,458 $2,000 $14,458
157,938
kWh
- - - -
05 2.1116: Improve combustion control capability $11,368 $38,096 - $13,368
-
MMBtu
- $(-2,000.0) -
06 2.4322: Use or replace with energy efficient substitutes $23,618 $33,940 $6,990
76,359
kWh
- - - $16,628
-
Tgal
07 2.7142: Utilize higher efficiency lamps and/or ballasts $3,729 $12,395 $3,729
40,738
kWh
- - - -
08 2.2414: Use waste heat from hot flue gases to preheat $3,545 $7,380 - $3,545
-
MMBtu
- - -
09 2.1221: Replace obsolete burners with more efficient ones $3,207 $5,050 - $3,207
-
MMBtu
- - -
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,040 $2,069 $3,040
33,207
kWh
- - - -
11 2.4312: Improve lubrication practices $1,660 $1,000 $1,660
18,135
kWh
- - - -
12 2.4239: Eliminate or reduce compressed air usage $1,637 $2,475 $1,637
17,887
kWh
- - - -
13 2.7311: Ventilation system to shut off when room is not in use $1,180 $1,000 $1,480
16,167
kWh
- - $(-300.0) -
14 2.4231: Reduce the pressure of compressed air to the minimum required $1,129 $555 $1,129
12,332
kWh
- - - -
15 2.4151: Develop a repair/replace policy $1,089 $981 $1,419
15,503
kWh
- $(-330.0) - -
16 2.7134: Use photocell controls $824 $705 $824
9,006
kWh
- - - -
TOTAL RECOMMENDED $154,660 $303,626 $120,542
1,316,827
kWh
$20,120
-
MMBtu
$(-330.0) $(-2,300.0) $16,628
-
Tgal
TOTAL IMPLEMENTED $83,699 $175,460 $84,329
921,233
kWh
- $(-330.0) $(-300.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs