Assessment Year | 2012 |
---|---|
Principal Product | rubber and plastic mixers |
NAICS | 333999: All Other Miscellaneous General Purpose Machinery Manufacturing |
SIC | 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified |
Sales Range | $10 M to 50M |
# of Employees | 94 |
Plant Area |
300,000
ft2
|
Annual Production | 40
pieces
|
Production Hrs. Annual | 3,432
hrs
|
Location (State) | Ohio |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $217,872 | 2,379,960 |
kWh
|
$0.092 |
Natural Gas | $235,010 | 17,365 |
MMBtu
|
$13.53 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $154,660 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $83,699 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Water Consumption Savings |
---|---|---|---|---|---|---|---|---|---|
01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $47,518 | $95,285 |
$47,518
519,091
kWh
|
- | - | - | - | |
02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $21,893 | $58,995 |
$21,893
239,167
kWh
|
- | - | - | - | |
03 | 2.4322: Use or replace with energy efficient substitutes | $14,765 | $41,700 |
$14,765
161,297
kWh
|
- | - | - | - | |
04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $14,458 | $2,000 |
$14,458
157,938
kWh
|
- | - | - | - | |
05 | 2.1116: Improve combustion control capability | $11,368 | $38,096 | - |
$13,368
-
MMBtu
|
- | $(-2,000.0) | - | |
06 | 2.4322: Use or replace with energy efficient substitutes | $23,618 | $33,940 |
$6,990
76,359
kWh
|
- | - | - |
$16,628
-
Tgal
|
|
07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,729 | $12,395 |
$3,729
40,738
kWh
|
- | - | - | - | |
08 | 2.2414: Use waste heat from hot flue gases to preheat | $3,545 | $7,380 | - |
$3,545
-
MMBtu
|
- | - | - | |
09 | 2.1221: Replace obsolete burners with more efficient ones | $3,207 | $5,050 | - |
$3,207
-
MMBtu
|
- | - | - | |
10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,040 | $2,069 |
$3,040
33,207
kWh
|
- | - | - | - | |
11 | 2.4312: Improve lubrication practices | $1,660 | $1,000 |
$1,660
18,135
kWh
|
- | - | - | - | |
12 | 2.4239: Eliminate or reduce compressed air usage | $1,637 | $2,475 |
$1,637
17,887
kWh
|
- | - | - | - | |
13 | 2.7311: Ventilation system to shut off when room is not in use | $1,180 | $1,000 |
$1,480
16,167
kWh
|
- | - | $(-300.0) | - | |
14 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,129 | $555 |
$1,129
12,332
kWh
|
- | - | - | - | |
15 | 2.4151: Develop a repair/replace policy | $1,089 | $981 |
$1,419
15,503
kWh
|
- | $(-330.0) | - | - | |
16 | 2.7134: Use photocell controls | $824 | $705 |
$824
9,006
kWh
|
- | - | - | - | |
TOTAL RECOMMENDED | $154,660 | $303,626 |
$120,542
1,316,827
kWh
|
$20,120
-
MMBtu
|
$(-330.0) | $(-2,300.0) |
$16,628
-
Tgal
|
||
TOTAL IMPLEMENTED | $83,699 | $175,460 |
$84,329
921,233
kWh
|
- | $(-330.0) | $(-300.0) | - | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Water Consumption Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs