| Assessment Year | 2011 |
|---|---|
| Principal Product | Rubber Goods |
| NAICS | 326291: Rubber Product Manufacturing for Mechanical Use |
| SIC | 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods |
| Sales Range | $10 M to 50M |
| # of Employees | 82 |
| Plant Area |
135,000
ft2
|
| Annual Production | 3,351,453
lb
|
| Production Hrs. Annual | 2,450
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $286,321 | 3,922,800 |
kWh
|
$0.073 |
| Electricity Demand | $101,011 | 15,618 |
kW-mo/yr
|
$6.47 |
| Natural Gas | $143,491 | 16,203 |
MMBtu
|
$8.86 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $60,296 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $29,281 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2121: Increase amount of condensate returned | $23,833 | $46,000 | - | - |
$15,833
-
MMBtu
|
$8,000
-
gal
|
- | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,864 | $1,234 |
$6,179
84,659
kWh
|
$2,685
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,335 | $14,967 |
$4,310
59,049
kWh
|
$2,025
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $5,577 | $7,840 | - |
$5,577
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4157: Establish a predictive maintenance program | $2,984 | $4,000 |
$2,368
32,442
kWh
|
$1,029
-
kW-mo/yr
|
- | - | $(-413.0) | |
| 06 | 2.4151: Develop a repair/replace policy | $2,898 | $810 |
$2,722
37,289
kWh
|
$1,184
-
kW-mo/yr
|
- | - | $(-1,008.0) | |
| 07 | 2.2136: Install / repair insulation on steam lines | $2,623 | $1,025 | - | - |
$2,623
-
MMBtu
|
- | - | |
| 08 | 2.2424: Use heat in flue gases to preheat products or materials | $2,596 | $9,940 | - | - |
$2,596
-
MMBtu
|
- | - | |
| 09 | 2.7226: Use computer programs to optimize hvac performance | $2,304 | $2,105 | - | - |
$2,304
-
MMBtu
|
- | - | |
| 10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,304 | $3,000 |
$909
12,454
kWh
|
$395
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $814 | - |
$987
13,524
kWh
|
$427
-
kW-mo/yr
|
- | - | $(-600.0) | |
| 12 | 2.4239: Eliminate or reduce compressed air usage | $164 | $455 |
$112
1,540
kWh
|
$52
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $60,296 | $91,376 |
$17,587
240,957
kWh
|
$13,374
-
kW-mo/yr
|
$23,356
-
MMBtu
|
$8,000
-
gal
|
$(-2,021.0) | ||
| TOTAL IMPLEMENTED | $29,281 | $29,876 |
$15,579
213,439
kWh
|
$12,500
-
kW-mo/yr
|
$2,623
-
MMBtu
|
- | $(-1,421.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs