ITAC Assessment: WV0426
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ITAC Assessment: WV0426
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Assessment Year 2011
Principal Product glass and vinyl windows
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 72
Plant Area 90,000
ft2
Annual Production 52,000
pieces
Production Hrs. Annual 2,184
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $83,225 927,878
kWh
Natural Gas $40,874 4,215
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $27,330 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,637

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $11,820 $1,000 - $11,883
-
MMBtu
$(-63.0)
02 2.7142: Utilize higher efficiency lamps and/or ballasts $4,303 $29,900 $4,303
47,975
kWh
- -
03 2.7226: Use computer programs to optimize hvac performance $2,561 $4,294 - $2,561
-
MMBtu
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,594 $458 $1,594
17,775
kWh
- -
05 2.2443: Re-use or recycle hot or cold process exhaust air $1,328 $10,400 $(-233.0)
(-2,661)
kWh
$2,561
-
MMBtu
$(-1,000.0)
06 2.2437: Recover waste heat from equipment $1,319 $268 - $1,319
-
MMBtu
-
07 2.4221: Install compressor air intakes in coolest locations $1,208 $905 $1,208
13,471
kWh
- -
08 2.4235: Remove or close off unneeded compressed air lines $1,197 - $1,197
13,343
kWh
- -
09 2.4239: Eliminate or reduce compressed air usage $739 $785 $739
8,424
kWh
- -
10 2.4231: Reduce the pressure of compressed air to the minimum required $723 $21 $723
8,057
kWh
- -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $538 $1,956 $538
5,996
kWh
- -
TOTAL RECOMMENDED $27,330 $49,987 $10,069
112,380
kWh
$18,324
-
MMBtu
$(-1,063.0)
TOTAL IMPLEMENTED $19,637 $31,379 $7,817
87,150
kWh
$11,883
-
MMBtu
$(-63.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs