ITAC Assessment: WV0412
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ITAC Assessment: WV0412
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Assessment Year 2010
Principal Product Salad Dressings
NAICS 311941: Mayonnaise, Dressing, and Other Prepared Sauce Manufacturing
SIC 2035: Pickled Fruits and Vegetables, Vegetable Sauces and Seasonings, and Salad Dressings
Sales Range $100
M
to 500
M
# of Employees 200
Plant Area 250,000
ft2
Annual Production 14,000,000
units
Production Hrs. Annual 7,488
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $312,101 4,988,460
kWh
Electricity Demand $58,701 9,899
kW-mo/yr
Natural Gas $291,375 25,476
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $106,048 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $46,397

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Water Consumption Savings
01 3.4153: Use counter current rinsing to reduce waste water $40,280 $8,312 $(-140.0)
(-2,234)
kWh
$(-47.0)
-
kW-mo/yr
$40,006
-
MMBtu
- $461
-
Tgal
02 2.7142: Utilize higher efficiency lamps and/or ballasts $38,302 $45,934 $33,250
531,495
kWh
$5,052
-
kW-mo/yr
- - -
03 2.7231: Use radiant heater for spot heating $8,774 $26,060 - - $8,774
-
MMBtu
- -
04 2.2414: Use waste heat from hot flue gases to preheat $8,191 $9,460 - - $8,191
-
MMBtu
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $3,536 $5,263 $2,979
47,615
kWh
$557
-
kW-mo/yr
- - -
06 2.1233: Analyze flue gas for proper air/fuel ratio $2,764 $1,000 - - $2,803
-
MMBtu
$(-39.0) -
07 2.4221: Install compressor air intakes in coolest locations $1,926 $686 $1,707
27,282
kWh
$219
-
kW-mo/yr
- - -
08 2.3132: Recharge batteries on during off-peak demand periods $1,795 - - $2,419
-
kW-mo/yr
- $(-624.0) -
09 2.2136: Install / repair insulation on steam lines $480 $284 - - $480
-
MMBtu
- -
TOTAL RECOMMENDED $106,048 $96,999 $37,796
604,158
kWh
$8,200
-
kW-mo/yr
$60,254
-
MMBtu
$(-663.0) $461
-
Tgal
TOTAL IMPLEMENTED $46,397 $52,197 $36,229
579,110
kWh
$8,028
-
kW-mo/yr
$2,803
-
MMBtu
$(-663.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs