| Assessment Year | 2010 |
|---|---|
| Principal Product | organo functional silanes |
| NAICS | 325199: All Other Basic Organic Chemical Manufacturing |
| SIC | 2869: Industrial Organic Chemicals, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 210 |
| Plant Area |
457,000
ft2
|
| Annual Production | 38,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,655,601 | 55,103,450 |
kWh
|
$0.030 |
| Electricity Demand | $877,398 | 88,405 |
kW-mo/yr
|
$9.92 |
| Natural Gas | $4,177,623 | 560,430 |
MMBtu
|
$7.45 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,506,959 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $259,038 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2423: Install waste heat boiler to produce steam | $622,016 | $798,300 |
$(-3,392.0)
(-73,518)
kWh
|
- |
$645,408
-
MMBtu
|
$(-20,000.0) | |
| 02 | 2.3321: Use steam pressure reduction to generate power | $542,540 | $1,200,000 |
$1,269,597
42,249,480
kWh
|
$574,130
-
kW-mo/yr
|
$(-1,301,187.0)
-
MMBtu
|
- | |
| 03 | 2.2113: Repair or replace steam traps | $235,631 | $5,500 | - | - |
$258,671
-
MMBtu
|
$(-23,040.0) | |
| 04 | 2.7231: Use radiant heater for spot heating | $43,962 | $96,200 | - | - |
$43,962
-
MMBtu
|
- | |
| 05 | 2.1213: Direct warmest air to combustion intake | $20,301 | $7,920 | - | - |
$20,301
-
MMBtu
|
- | |
| 06 | 2.2437: Recover waste heat from equipment | $19,102 | $43,400 | - | - |
$19,102
-
MMBtu
|
- | |
| 07 | 2.4151: Develop a repair/replace policy | $10,842 | $772 |
$7,995
266,069
kWh
|
$3,615
-
kW-mo/yr
|
- | $(-768.0) | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,003 | $17,348 |
$3,274
108,939
kWh
|
$1,729
-
kW-mo/yr
|
- | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,209 | $7,158 |
$2,207
73,435
kWh
|
$1,002
-
kW-mo/yr
|
- | - | |
| 10 | 2.4157: Establish a predictive maintenance program | $4,353 | $1,000 |
$5,997
199,551
kWh
|
$2,708
-
kW-mo/yr
|
- | $(-4,352.0) | |
| TOTAL RECOMMENDED | $1,506,959 | $2,177,598 |
$1,285,678
42,823,956
kWh
|
$583,184
-
kW-mo/yr
|
$(-313,743.0)
-
MMBtu
|
$(-48,160.0) | ||
| TOTAL IMPLEMENTED | $259,038 | $31,778 |
$19,473
647,994
kWh
|
$9,054
-
kW-mo/yr
|
$258,671
-
MMBtu
|
$(-28,160.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs