ITAC Assessment: WV0406
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ITAC Assessment: WV0406
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Assessment Year 2010
Principal Product Galvanized Steel
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3496: Miscellaneous Fabricated Wire Products
Sales Range $100
M
to 500
M
# of Employees 65
Plant Area 106,165
ft2
Annual Production 300,000
ton
Production Hrs. Annual 8,312
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $616,823 9,393,600
kWh
Electricity Demand $157,075 23,875
kW-mo/yr
Electricity Fees $288 -
Natural Gas $2,644,248 226,896
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $280,344 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,098

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 4.652: Replace existing equipment with more suitable substitutes $165,791 $87,000 - - $165,791
-
MMBtu
02 2.2414: Use waste heat from hot flue gases to preheat $75,243 $91,000 $(-371.0)
(-5,652)
kWh
$(-53.0)
-
kW-mo/yr
$75,667
-
MMBtu
03 2.7142: Utilize higher efficiency lamps and/or ballasts $17,098 $49,200 $15,335
233,405
kWh
$1,763
-
kW-mo/yr
-
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $15,356 $7,809 $13,408
204,084
kWh
$1,948
-
kW-mo/yr
-
05 2.4239: Eliminate or reduce compressed air usage $3,767 $65 $3,293
50,121
kWh
$474
-
kW-mo/yr
-
06 2.4221: Install compressor air intakes in coolest locations $3,089 $245 $2,714
41,310
kWh
$375
-
kW-mo/yr
-
TOTAL RECOMMENDED $280,344 $235,319 $34,379
523,268
kWh
$4,507
-
kW-mo/yr
$241,458
-
MMBtu
TOTAL IMPLEMENTED $17,098 $49,200 $15,335
233,405
kWh
$1,763
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs