ITAC Assessment: MS0273
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ITAC Assessment: MS0273
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Assessment Year 2005
Principal Product Soap
NAICS 325611: Soap and Other Detergent Manufacturing
SIC 2841: Soap and Other Detergents, Except Specialty Cleaners
Sales Range $10
M
to 50
M
# of Employees 126
Plant Area 200,000
ft2
Annual Production 75,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $182,397 4,425,600
kWh
Electricity Demand $113,573 12,364
kW-mo/yr
Electricity Fees $8,505 -
Natural Gas $491,463 67,852
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $59,926 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,463

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings
01 2.2414: Use waste heat from hot flue gases to preheat $16,069 $12,540 - - - $16,069
-
MMBtu
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $10,056 $26,912 $6,384
182,462
kWh
$3,523
-
kW-mo/yr
$149 - -
03 2.2135: Repair and eliminate steam leaks $7,498 $89 - - - $7,498
-
MMBtu
-
04 2.2437: Recover waste heat from equipment $5,737 $685 - - - $5,737
-
MMBtu
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $5,326 $19,601 $2,939
83,987
kWh
$2,309
-
kW-mo/yr
$78 - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,219 $1,480 $4,156
118,790
kWh
- $63 - -
07 2.8123: Pay utility bills on time $3,704 - - - - - $3,704
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,474 $203 $2,437
69,656
kWh
- $37 - -
09 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available $2,353 $231 $1,343
38,375
kWh
$976
-
kW-mo/yr
$34 - -
10 2.7124: Make a practice of turning off lights when not needed $1,338 $1,215 $1,318
37,670
kWh
- $20 - -
11 2.7229: Air condition only space necessary $891 $240 $314
8,986
kWh
$564
-
kW-mo/yr
$13 - -
12 2.7261: Install timers and/or thermostats $261 $204 - - - $261
-
MMBtu
-
TOTAL RECOMMENDED $59,926 $63,400 $18,891
539,926
kWh
$7,372
-
kW-mo/yr
$394 $29,565
-
MMBtu
$3,704
TOTAL IMPLEMENTED $11,463 $293 - - - $7,759
-
MMBtu
$3,704
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs