ITAC Assessment: WV0399
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ITAC Assessment: WV0399
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Assessment Year 2010
Principal Product Core Veneer
NAICS 321211: Hardwood Veneer and Plywood Manufacturing
SIC 2435: Hardwood Veneer and Plywood
Sales Range $10
M
to 50
M
# of Employees 221
Plant Area 190,375
ft2
Annual Production 175,000,000
units
Production Hrs. Annual 8,400
hrs
Location (State) West Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $624,450 23,065,269
kWh
Electricity Demand $563,339 41,983
kW-mo/yr
Electricity Fees $1,084 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $554,774 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $179,296

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Wood Savings Personnel Changes Savings
01 2.3414: Burn waste to produce steam to drive a steam turbine generator set and use steam exhaust for heat $215,411 $540,000 $140,315
5,027,400
kWh
$96,311
-
kW-mo/yr
$(-21,215.0)
-
MMBtu
-
02 2.2437: Recover waste heat from equipment $154,014 $106,000 - - $154,014
-
MMBtu
-
03 2.2514: Cover open tanks $83,144 $7,290 - - $83,144
-
MMBtu
-
04 2.2414: Use waste heat from hot flue gases to preheat $37,930 $39,900 - - $37,930
-
MMBtu
-
05 2.4151: Develop a repair/replace policy $18,121 $1,644 $10,834
388,177
kWh
$7,443
-
kW-mo/yr
- $(-156.0)
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $16,812 - $9,973
357,321
kWh
$6,839
-
kW-mo/yr
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $9,889 - $5,878
210,682
kWh
$4,011
-
kW-mo/yr
- -
08 2.4239: Eliminate or reduce compressed air usage $6,515 $1,717 $3,860
138,294
kWh
$2,655
-
kW-mo/yr
- -
09 2.4157: Establish a predictive maintenance program $3,930 $1,000 $3,378
121,016
kWh
$2,320
-
kW-mo/yr
- $(-1,768.0)
10 2.2511: Insulate bare equipment $2,955 $3,544 - - $2,955
-
MMBtu
-
11 2.2437: Recover waste heat from equipment $2,309 $4,560 - - $2,309
-
MMBtu
-
12 2.4231: Reduce the pressure of compressed air to the minimum required $2,246 $26 $1,334
47,785
kWh
$912
-
kW-mo/yr
- -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $1,498 $4,153 $667
23,906
kWh
$831
-
kW-mo/yr
- -
TOTAL RECOMMENDED $554,774 $709,834 $176,239
6,314,581
kWh
$121,322
-
kW-mo/yr
$259,137
-
MMBtu
$(-1,924.0)
TOTAL IMPLEMENTED $179,296 $55,095 $33,923
1,215,490
kWh
$23,268
-
kW-mo/yr
$124,029
-
MMBtu
$(-1,924.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Wood Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs