| Assessment Year | 2009 |
|---|---|
| Principal Product | Galvanized steel sheet |
| NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3496: Miscellaneous Fabricated Wire Products |
| Sales Range | $100 M to 500M |
| # of Employees | 65 |
| Plant Area |
106,160
ft2
|
| Annual Production | 300,000
ton
|
| Production Hrs. Annual | 8,312
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $616,823 | 9,393,600 |
kWh
|
$0.066 |
| Electricity Demand | $157,075 | 23,875 |
kW-mo/yr
|
$6.58 |
| Electricity Fees | $288 | - |
|
- |
| Natural Gas | $2,644,248 | 226,896 |
MMBtu
|
$11.65 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $833,619 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $34,242 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $413,866 | $803,660 | - | - |
$413,866
-
MMBtu
|
- | - | |
| 02 | 4.652: Replace existing equipment with more suitable substitutes | $165,791 | $85,600 | - | - |
$165,791
-
MMBtu
|
- | - | |
| 03 | 4.132: Purchase new equipment to reduce material use / cost | $97,378 | $120,000 |
$(-6,440.0)
(-98,024)
kWh
|
$(-882.0)
-
kW-mo/yr
|
- | - | $104,700 | |
| 04 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $75,243 | $72,000 |
$(-371.0)
(-5,652)
kWh
|
$(-53.0)
-
kW-mo/yr
|
$75,667
-
MMBtu
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $17,098 | $44,783 |
$15,335
233,405
kWh
|
$1,763
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.1121: Use insulation in furnaces to facilitate heating / cooling | $11,848 | $3,759 | - | - |
$11,848
-
MMBtu
|
- | - | |
| 07 | 2.4151: Develop a repair/replace policy | $11,204 | $793 |
$10,424
158,661
kWh
|
$1,500
-
kW-mo/yr
|
- | $(-720.0) | - | |
| 08 | 2.4156: Establish a preventative maintenance program | $10,882 | $1,000 |
$9,851
149,935
kWh
|
$1,421
-
kW-mo/yr
|
- | $(-390.0) | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,891 | $900 |
$5,180
78,840
kWh
|
$711
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,120 | - |
$4,501
68,504
kWh
|
$619
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,235 | $419 |
$3,722
56,658
kWh
|
$513
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,839 | $3,121 |
$3,352
51,021
kWh
|
$487
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.4239: Eliminate or reduce compressed air usage | $3,767 | $75 |
$3,293
50,121
kWh
|
$474
-
kW-mo/yr
|
- | - | - | |
| 14 | 2.4221: Install compressor air intakes in coolest locations | $3,089 | $245 |
$2,714
41,310
kWh
|
$375
-
kW-mo/yr
|
- | - | - | |
| 15 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,030 | - |
$1,773
26,984
kWh
|
$257
-
kW-mo/yr
|
- | - | - | |
| 16 | 2.2628: Utilize a less expensive cooling method | $1,732 | $1,075 |
$1,461
22,239
kWh
|
$271
-
kW-mo/yr
|
- | - | - | |
| 17 | 2.2625: Chill water to the highest temperature possible | $606 | $60 |
$527
8,015
kWh
|
$79
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $833,619 | $1,137,490 |
$55,322
842,017
kWh
|
$7,535
-
kW-mo/yr
|
$667,172
-
MMBtu
|
$(-1,110.0) | $104,700 | ||
| TOTAL IMPLEMENTED | $34,242 | $3,112 |
$30,950
471,078
kWh
|
$4,402
-
kW-mo/yr
|
- | $(-1,110.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs