| Assessment Year | 2009 |
|---|---|
| Principal Product | Chromatography Columns and Accessories |
| NAICS | 334513: Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial |
| SIC | 3826: Laboratory Analytical Instruments |
| Sales Range | $50 M to 100M |
| # of Employees | 270 |
| Plant Area |
150,000
ft2
|
| Annual Production | 640,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $227,041 | 4,433,633 |
kWh
|
$0.051 |
| Electricity Demand | $42,207 | 9,417 |
kW-mo/yr
|
$4.48 |
| Natural Gas | $75,820 | 6,108 |
MMBtu
|
$12.41 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $39,875 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $17,593 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4157: Establish a predictive maintenance program | $5,844 | $1,000 |
$5,187
101,282
kWh
|
$873
-
kW-mo/yr
|
- | $(-216.0) | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,876 | $5,376 |
$4,173
81,489
kWh
|
$703
-
kW-mo/yr
|
- | - | |
| 03 | 2.2628: Utilize a less expensive cooling method | $4,832 | $4,053 |
$4,111
80,282
kWh
|
$721
-
kW-mo/yr
|
- | - | |
| 04 | 2.4151: Develop a repair/replace policy | $4,703 | $662 |
$4,149
81,025
kWh
|
$698
-
kW-mo/yr
|
- | $(-144.0) | |
| 05 | 2.6218: Turn off equipment when not in use | $4,461 | $1,740 |
$1,321
25,805
kWh
|
$224
-
kW-mo/yr
|
$2,916
-
MMBtu
|
- | |
| 06 | 2.2442: Preheat combustion air with waste heat | $3,065 | $8,080 | - | - |
$3,065
-
MMBtu
|
- | |
| 07 | 2.2515: Use optimum thickness insulation | $2,517 | $960 |
$2,056
40,141
kWh
|
$461
-
kW-mo/yr
|
- | - | |
| 08 | 2.7111: Reduce illumination to minimum necessary levels | $1,947 | $290 |
$1,665
32,522
kWh
|
$282
-
kW-mo/yr
|
- | - | |
| 09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,740 | $600 | - | - |
$1,812
-
MMBtu
|
$(-72.0) | |
| 10 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $1,613 | $6,810 | - | - |
$1,613
-
MMBtu
|
- | |
| 11 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,462 | $2,860 |
$1,251
24,436
kWh
|
$211
-
kW-mo/yr
|
- | - | |
| 12 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,327 | - |
$1,134
22,137
kWh
|
$193
-
kW-mo/yr
|
- | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $962 | - |
$823
16,074
kWh
|
$139
-
kW-mo/yr
|
- | - | |
| 14 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $526 | - | - |
$1,102
-
kW-mo/yr
|
- | $(-576.0) | |
| TOTAL RECOMMENDED | $39,875 | $32,431 |
$25,870
505,193
kWh
|
$5,607
-
kW-mo/yr
|
$9,406
-
MMBtu
|
$(-1,008.0) | ||
| TOTAL IMPLEMENTED | $17,593 | $6,082 |
$13,777
269,021
kWh
|
$2,436
-
kW-mo/yr
|
$1,812
-
MMBtu
|
$(-432.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs