| Assessment Year | 2015 |
|---|---|
| Principal Product | Float Glass |
| NAICS | 327211: Flat Glass Manufacturing |
| SIC | 3211: Flat Glass |
| Sales Range | $50 M to 100M |
| # of Employees | 200 |
| Plant Area |
1,880,000
ft2
|
| Annual Production | 234,600
thousand feet
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,454,481 | 103,047,312 |
kWh
|
$0.024 |
| Electricity Demand | $1,541,534 | 164,952 |
kW-mo/yr
|
$9.35 |
| Natural Gas | $13,139,464 | 2,657,692 |
MMBtu
|
$4.94 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $655,274 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $171,203 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $108,029 | - | - | - | $108,029 | - | - | - | - | |
| 02 | 2.2424: Use heat in flue gases to preheat products or materials | $185,788 | $193 | - | - | - |
$185,788
-
MMBtu
|
- | - | - | |
| 03 | 3.4114: Replace city water with recycled water via cooling tower | $171,582 | $16,050 |
$(-108.0)
(-3,968)
kWh
|
- | - | - |
$85,845
-
Tgal
|
- |
$85,845
-
Tgal
|
|
| 04 | 2.4151: Develop a repair/replace policy | $1,102 | $3,250 |
$741
27,113
kWh
|
$361
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $10,304 | - |
$6,932
253,536
kWh
|
$3,372
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $108,502 | $151,300 |
$72,991
2,669,753
kWh
|
$35,511
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $12,063 | - |
$8,115
296,830
kWh
|
$3,948
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.5123: Reduce fluid flow rates | $14,443 | $14,964 |
$9,716
355,380
kWh
|
$4,727
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $4,769 | $24,400 |
$4,769
174,436
kWh
|
- | - | - | - | - | - | |
| 10 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $8,937 | $41,800 |
$6,012
219,890
kWh
|
$2,925
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $3,127 | $9,200 |
$1,874
68,557
kWh
|
$1,253
-
kW-mo/yr
|
- | - | - | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $26,628 | $83,660 |
$14,315
523,580
kWh
|
$7,525
-
kW-mo/yr
|
- | - | - | $4,788 | - | |
| TOTAL RECOMMENDED | $655,274 | $344,817 |
$125,357
4,585,107
kWh
|
$59,622
-
kW-mo/yr
|
$108,029 |
$185,788
-
MMBtu
|
$85,845
-
Tgal
|
$4,788 |
$85,845
-
Tgal
|
||
| TOTAL IMPLEMENTED | $171,203 | $301,160 |
$113,134
4,138,025
kWh
|
$53,281
-
kW-mo/yr
|
- | - | - | $4,788 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs