ITAC Assessment: UD0931
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ITAC Assessment: UD0931
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Assessment Year 2015
Principal Product Float Glass
NAICS 327211: Flat Glass Manufacturing
SIC 3211: Flat Glass
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 1,880,000
ft2
Annual Production 234,600
thousand feet
Production Hrs. Annual 8,760
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,454,481 103,047,312
kWh
Electricity Demand $1,541,534 164,952
kW-mo/yr
Natural Gas $13,139,464 2,657,692
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $655,274 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $171,203

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Water Consumption Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $108,029 - - - $108,029 - - - -
02 2.2424: Use heat in flue gases to preheat products or materials $185,788 $193 - - - $185,788
-
MMBtu
- - -
03 3.4114: Replace city water with recycled water via cooling tower $171,582 $16,050 $(-108.0)
(-3,968)
kWh
- - - $85,845
-
Tgal
- $85,845
-
Tgal
04 2.4151: Develop a repair/replace policy $1,102 $3,250 $741
27,113
kWh
$361
-
kW-mo/yr
- - - - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $10,304 - $6,932
253,536
kWh
$3,372
-
kW-mo/yr
- - - - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $108,502 $151,300 $72,991
2,669,753
kWh
$35,511
-
kW-mo/yr
- - - - -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $12,063 - $8,115
296,830
kWh
$3,948
-
kW-mo/yr
- - - - -
08 2.5123: Reduce fluid flow rates $14,443 $14,964 $9,716
355,380
kWh
$4,727
-
kW-mo/yr
- - - - -
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,769 $24,400 $4,769
174,436
kWh
- - - - - -
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $8,937 $41,800 $6,012
219,890
kWh
$2,925
-
kW-mo/yr
- - - - -
11 2.7121: Utilize daylight whenever possible in lieu of artificial light $3,127 $9,200 $1,874
68,557
kWh
$1,253
-
kW-mo/yr
- - - - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $26,628 $83,660 $14,315
523,580
kWh
$7,525
-
kW-mo/yr
- - - $4,788 -
TOTAL RECOMMENDED $655,274 $344,817 $125,357
4,585,107
kWh
$59,622
-
kW-mo/yr
$108,029 $185,788
-
MMBtu
$85,845
-
Tgal
$4,788 $85,845
-
Tgal
TOTAL IMPLEMENTED $171,203 $301,160 $113,134
4,138,025
kWh
$53,281
-
kW-mo/yr
- - - $4,788 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs