ITAC Assessment: WV0383
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ITAC Assessment: WV0383
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Assessment Year 2008
Principal Product Newspaper
NAICS 325998: All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2869: Industrial Organic Chemicals, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 415
Plant Area 175,000
ft2
Annual Production 310
ton
Production Hrs. Annual 6,570
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $209,285 7,323,380
kWh
Electricity Demand $202,279 17,683
kW-mo/yr
Natural Gas $67,019 5,610
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $36,011 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,036

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.7314: Reduce ventilation air $13,257 $5,000 $486
16,994
kWh
$355
-
kW-mo/yr
$12,416
-
MMBtu
-
02 2.4224: Upgrade controls on compressors $5,179 $7,500 $2,994
104,763
kWh
$2,185
-
kW-mo/yr
- -
03 2.1224: Replace boiler $4,983 $9,450 - - $4,983
-
MMBtu
-
04 2.4231: Reduce the pressure of compressed air to the minimum required $3,055 $50 $1,762
61,640
kWh
$1,293
-
kW-mo/yr
- -
05 2.4239: Eliminate or reduce compressed air usage $2,337 $1,049 $1,227
42,947
kWh
$1,110
-
kW-mo/yr
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,268 $260 $1,307
45,728
kWh
$961
-
kW-mo/yr
- -
07 2.4221: Install compressor air intakes in coolest locations $1,141 $200 $659
23,051
kWh
$482
-
kW-mo/yr
- -
08 2.7135: Install occupancy sensors $1,008 $375 $585
20,486
kWh
$423
-
kW-mo/yr
- -
09 2.2414: Use waste heat from hot flue gases to preheat $1,006 $2,125 - - $1,006
-
MMBtu
-
10 2.7142: Utilize higher efficiency lamps and/or ballasts $742 $1,995 $387
13,544
kWh
$355
-
kW-mo/yr
- -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $655 - $380
13,262
kWh
$275
-
kW-mo/yr
- -
12 2.1233: Analyze flue gas for proper air/fuel ratio $380 $800 - - $418
-
MMBtu
$(-38.0)
TOTAL RECOMMENDED $36,011 $28,804 $9,787
342,415
kWh
$7,439
-
kW-mo/yr
$18,823
-
MMBtu
$(-38.0)
TOTAL IMPLEMENTED $10,036 $12,880 $2,659
93,020
kWh
$2,014
-
kW-mo/yr
$5,401
-
MMBtu
$(-38.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs