ITAC Assessment: WV0382
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ITAC Assessment: WV0382
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Assessment Year 2008
Principal Product BHT, MBMC Anti-oxidants
NAICS 325998: All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2869: Industrial Organic Chemicals, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 36
Plant Area 200,000
ft2
Annual Production 2,500,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $304,899 6,584,767
kWh
Electricity Demand $60,077 10,095
kW-mo/yr
Electricity Fees $3,852 -
Natural Gas $1,583,617 189,209
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $355,105 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $295,348

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.2113: Repair or replace steam traps $165,919 $5,500 - - $173,979
-
MMBtu
$(-8,060.0)
02 2.6124: Establish equipment maintenance schedule $109,212 $38,900 - - $109,212
-
MMBtu
-
03 2.2414: Use waste heat from hot flue gases to preheat $18,966 $8,615 - - $18,966
-
MMBtu
-
04 2.2414: Use waste heat from hot flue gases to preheat $14,388 $8,615 - - $14,388
-
MMBtu
-
05 2.3321: Use steam pressure reduction to generate power $11,112 $100,800 $6,114
613,200
kWh
$4,998
-
kW-mo/yr
- -
06 2.1131: Repair faulty insulation in furnaces, boilers, etc $9,768 $3,213 - - $9,768
-
MMBtu
-
07 2.2437: Recover waste heat from equipment $5,784 $224 - - $5,784
-
MMBtu
-
08 2.4156: Establish a preventative maintenance program $4,689 $996 $4,361
94,192
kWh
$514
-
kW-mo/yr
- $(-186.0)
09 2.4157: Establish a predictive maintenance program $4,240 $1,000 $4,383
94,661
kWh
$518
-
kW-mo/yr
- $(-661.0)
10 2.2426: Use waste heat from flue gases to heat space conditioning air $3,383 $4,160 $(-101.0)
(-2,173)
kWh
$(-31.0)
-
kW-mo/yr
$3,515
-
MMBtu
-
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,016 $195 $2,763
49,339
kWh
$253
-
kW-mo/yr
- -
12 2.7241: Install outside air damper / economizer on hvac unit $1,884 $3,093 $1,479
31,937
kWh
$405
-
kW-mo/yr
- -
13 2.4231: Reduce the pressure of compressed air to the minimum required $1,076 $31 $915
19,772
kWh
$161
-
kW-mo/yr
- -
14 2.7142: Utilize higher efficiency lamps and/or ballasts $902 - $765
16,521
kWh
$137
-
kW-mo/yr
- -
15 2.7142: Utilize higher efficiency lamps and/or ballasts $766 $3,539 $558
12,052
kWh
$208
-
kW-mo/yr
- -
TOTAL RECOMMENDED $355,105 $178,881 $21,237
929,501
kWh
$7,163
-
kW-mo/yr
$335,612
-
MMBtu
$(-8,907.0)
TOTAL IMPLEMENTED $295,348 $52,374 $9,362
191,876
kWh
$1,273
-
kW-mo/yr
$292,959
-
MMBtu
$(-8,246.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs