ITAC Assessment: WV0345
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ITAC Assessment: WV0345
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Assessment Year 2006
Principal Product Incandescent Lamp Products
NAICS 335121: Residential Electric Lighting Fixture Manufacturing
SIC 3645: Residential Electric Lighting Fixtures
Sales Range $100
M
to 500
M
# of Employees 401
Plant Area 520,000
ft2
Annual Production 500,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $647,790 27,470,798
kWh
Electricity Demand $407,019 47,713
kW-mo/yr
Natural Gas $1,714,379 171,617
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $564,946 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $87,269

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.1133: Adjust burners for efficient operation $390,000 $140,000 - - $390,000
-
MMBtu
-
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $38,402 $8,000 - $38,402
-
kW-mo/yr
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $35,574 $60,657 $21,875
918,260
kWh
$13,699
-
kW-mo/yr
- -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $22,653 $26,300 $8,118
340,759
kWh
$14,535
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,346 $2,805 $10,351
434,512
kWh
$5,295
-
kW-mo/yr
- $(-300.0)
06 2.4157: Establish a predictive maintenance program $14,670 $1,000 $10,414
437,156
kWh
$5,323
-
kW-mo/yr
- $(-1,067.0)
07 2.7314: Reduce ventilation air $10,829 $6,280 - - $10,829
-
MMBtu
-
08 2.4239: Eliminate or reduce compressed air usage $9,402 $1,000 $5,775
242,311
kWh
$3,627
-
kW-mo/yr
- -
09 2.4239: Eliminate or reduce compressed air usage $6,834 $10,400 $4,139
173,712
kWh
$2,695
-
kW-mo/yr
- -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $6,809 $49,405 $4,216
176,966
kWh
$2,593
-
kW-mo/yr
- -
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,570 - $3,685
154,704
kWh
$1,885
-
kW-mo/yr
- -
12 2.4151: Develop a repair/replace policy $5,468 $800 $5,207
218,578
kWh
$2,661
-
kW-mo/yr
- $(-2,400.0)
13 2.2614: Use cooling tower or economizer to replace chiller cooling $3,389 $6,500 $2,527
106,066
kWh
$862
-
kW-mo/yr
- -
TOTAL RECOMMENDED $564,946 $313,147 $76,307
3,203,024
kWh
$91,577
-
kW-mo/yr
$400,829
-
MMBtu
$(-3,767.0)
TOTAL IMPLEMENTED $87,269 $115,667 $57,838
2,427,783
kWh
$33,198
-
kW-mo/yr
- $(-3,767.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs