| Assessment Year | 2011 |
|---|---|
| Principal Product | Heavy construction nuts and bolts |
| NAICS | 332722: Bolt, Nut, Screw, Rivet, and Washer Manufacturing |
| SIC | 3452: Bolts, Nuts, Screws, Rivets, and Washers |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
200,000
ft2
|
| Annual Production | 22,659,165
lb
|
| Production Hrs. Annual | 6,175
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $561,813 | 8,772,750 |
kWh
|
$0.064 |
| Electricity Fees | $27,739 | - |
|
- |
| Natural Gas | $276,127 | 45,473 |
MMBtu
|
$6.07 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $96,658 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $44,609 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1116: Improve combustion control capability | $19,582 | $16,000 | - |
$19,582
-
MMBtu
|
- | - | - | |
| 02 | 2.7231: Use radiant heater for spot heating | $19,115 | $86,640 |
$(-8,460.0)
(-125,888)
kWh
|
$27,575
-
MMBtu
|
- | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $18,419 | $28,476 |
$18,419
274,087
kWh
|
- | - | - | - | |
| 04 | 2.2424: Use heat in flue gases to preheat products or materials | $11,046 | $40,000 | - |
$11,046
-
MMBtu
|
- | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $5,230 | $3,000 |
$5,230
84,089
kWh
|
- | - | - | - | |
| 06 | 2.2437: Recover waste heat from equipment | $2,692 | $3,000 | - |
$2,692
-
MMBtu
|
- | - | - | |
| 07 | 2.4314: Use synthetic lubricant | $4,056 | $1,500 |
$4,056
65,215
kWh
|
- | - | - | - | |
| 08 | 2.4133: Use most efficient type of electric motors | $3,153 | $6,680 |
$3,153
46,917
kWh
|
- | - | - | - | |
| 09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,876 | $4,500 | - |
$1,876
-
MMBtu
|
- | - | - | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,306 | $50 |
$2,306
34,308
kWh
|
- | - | - | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,916 | $850 |
$1,916
28,471
kWh
|
- | - | - | - | |
| 12 | 2.7135: Install occupancy sensors | $479 | $450 |
$479
7,136
kWh
|
- | - | - | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $221 | $285 |
$159
2,365
kWh
|
- | - | $26 | $36 | |
| 14 | 3.3131: Use evaporation to concentrate material | $6,567 | $10,000 |
$(-1,293.0)
(-19,236)
kWh
|
- |
$8,160
-
gal
|
$(-300.0) | - | |
| TOTAL RECOMMENDED | $96,658 | $201,431 |
$25,965
397,464
kWh
|
$62,771
-
MMBtu
|
$8,160
-
gal
|
$(-274.0) | $36 | ||
| TOTAL IMPLEMENTED | $44,609 | $58,741 |
$32,119
489,044
kWh
|
$4,568
-
MMBtu
|
$8,160
-
gal
|
$(-274.0) | $36 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs