| Assessment Year | 2006 |
|---|---|
| Principal Product | olefin foams polypropylene and polyethylene |
| NAICS | 326113: Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing |
| SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
| Sales Range | $10 M to 50M |
| # of Employees | 110 |
| Plant Area |
128,000
ft2
|
| Annual Production | 3,264
ton
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $433,048 | 16,503,374 |
kWh
|
$0.026 |
| Electricity Demand | $216,006 | 28,883 |
kW-mo/yr
|
$7.48 |
| Electricity Fees | $28,883 | - |
|
- |
| Natural Gas | $1,232,952 | 134,217 |
MMBtu
|
$9.19 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $164,193 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $145,210 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2113: Repair or replace steam traps | $80,134 | $2,500 | - | - |
$81,754
-
MMBtu
|
$(-1,620.0) | |
| 02 | 2.2442: Preheat combustion air with waste heat | $42,375 | $27,500 | - | - |
$42,375
-
MMBtu
|
- | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,539 | $29,343 |
$7,659
273,592
kWh
|
$2,880
-
kW-mo/yr
|
- | - | |
| 04 | 2.2511: Insulate bare equipment | $8,729 | $2,605 |
$999
35,702
kWh
|
$376
-
kW-mo/yr
|
$7,354
-
MMBtu
|
- | |
| 05 | 2.2437: Recover waste heat from equipment | $4,797 | $1,520 | - | - |
$4,797
-
MMBtu
|
- | |
| 06 | 2.2628: Utilize a less expensive cooling method | $3,647 | $6,520 |
$2,624
93,760
kWh
|
$1,023
-
kW-mo/yr
|
- | - | |
| 07 | 2.4314: Use synthetic lubricant | $3,001 | $90 |
$2,181
77,938
kWh
|
$820
-
kW-mo/yr
|
- | - | |
| 08 | 2.4157: Establish a predictive maintenance program | $2,647 | $1,000 |
$2,348
83,798
kWh
|
$884
-
kW-mo/yr
|
- | $(-585.0) | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $2,384 | $800 |
$1,730
61,821
kWh
|
$654
-
kW-mo/yr
|
- | - | |
| 10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,262 | - |
$1,645
58,893
kWh
|
$617
-
kW-mo/yr
|
- | - | |
| 11 | 2.4151: Develop a repair/replace policy | $2,152 | $439 |
$2,348
83,798
kWh
|
$884
-
kW-mo/yr
|
- | $(-1,080.0) | |
| 12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $928 | $1,270 |
$672
24,108
kWh
|
$256
-
kW-mo/yr
|
- | - | |
| 13 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $598 | $1,170 |
$500
17,897
kWh
|
$188
-
kW-mo/yr
|
- | $(-90.0) | |
| TOTAL RECOMMENDED | $164,193 | $74,757 |
$22,706
811,307
kWh
|
$8,582
-
kW-mo/yr
|
$136,280
-
MMBtu
|
$(-3,375.0) | ||
| TOTAL IMPLEMENTED | $145,210 | $37,374 |
$12,423
443,955
kWh
|
$4,679
-
kW-mo/yr
|
$131,483
-
MMBtu
|
$(-3,375.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs