| Assessment Year | 2006 |
|---|---|
| Principal Product | Customized Injection Molded Plastics |
| NAICS | 333511: Industrial Mold Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
100,000
ft2
|
| Annual Production | 7,600,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $471,424 | 8,873,100 |
kWh
|
$0.053 |
| Electricity Demand | $111,945 | 17,322 |
kW-mo/yr
|
$6.46 |
| Electricity Fees | $32,322 | - |
|
- |
| Natural Gas | $12,725 | 1,099 |
MMBtu
|
$11.58 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $96,481 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $88,616 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $64,554 | $123,600 |
$52,584
926,532
kWh
|
$11,970
-
kW-mo/yr
|
- | - | |
| 02 | 2.6218: Turn off equipment when not in use | $5,455 | $800 |
$5,455
96,000
kWh
|
- | - | - | |
| 03 | 2.2511: Insulate bare equipment | $5,170 | $2,156 |
$3,975
70,027
kWh
|
$1,195
-
kW-mo/yr
|
- | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,690 | - |
$3,824
67,344
kWh
|
$866
-
kW-mo/yr
|
- | - | |
| 05 | 2.7312: Minimize use of outside make-up air for ventilation except when used for economizer cycle | $3,170 | $2,350 | - | - |
$3,170
-
MMBtu
|
- | |
| 06 | 2.4151: Develop a repair/replace policy | $2,233 | $760 |
$2,601
45,708
kWh
|
$592
-
kW-mo/yr
|
- | $(-960.0) | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $2,082 | $590 |
$1,696
29,886
kWh
|
$386
-
kW-mo/yr
|
- | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,981 | $80 |
$1,613
28,354
kWh
|
$368
-
kW-mo/yr
|
- | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,846 | $2,185 |
$1,846
32,535
kWh
|
- | - | - | |
| 10 | 2.4314: Use synthetic lubricant | $1,777 | - |
$1,480
26,077
kWh
|
$337
-
kW-mo/yr
|
- | $(-40.0) | |
| 11 | 2.7241: Install outside air damper / economizer on hvac unit | $1,749 | $2,400 |
$1,264
22,268
kWh
|
$485
-
kW-mo/yr
|
- | - | |
| 12 | 2.2628: Utilize a less expensive cooling method | $1,100 | $1,308 |
$896
15,784
kWh
|
$204
-
kW-mo/yr
|
- | - | |
| 13 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $674 | $1,280 |
$615
10,787
kWh
|
$139
-
kW-mo/yr
|
- | $(-80.0) | |
| TOTAL RECOMMENDED | $96,481 | $137,509 |
$77,849
1,371,302
kWh
|
$16,542
-
kW-mo/yr
|
$3,170
-
MMBtu
|
$(-1,080.0) | ||
| TOTAL IMPLEMENTED | $88,616 | $129,266 |
$73,843
1,300,715
kWh
|
$15,853
-
kW-mo/yr
|
- | $(-1,080.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs