| Assessment Year | 2005 |
|---|---|
| Principal Product | Metal Plated Products |
| NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
| Sales Range | $1 M to 5M |
| # of Employees | 52 |
| Plant Area |
69,500
ft2
|
| Annual Production | 18,000,000
pieces
|
| Production Hrs. Annual | 2,860
hrs
|
| Location (State) | Ohio |
| View Case Study | |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $54,721 | 1,550,797 |
kWh
|
$0.035 |
| Electricity Demand | $69,284 | 6,315 |
kW-mo/yr
|
$10.97 |
| Electricity Fees | $2,407 | - |
|
- |
| Natural Gas | $178,841 | 25,088 |
MMBtu
|
$7.13 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $28,931 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $22,875 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $6,011 | $1,797 | - | - |
$6,011
-
MMBtu
|
- | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,897 | $14,339 |
$2,533
71,818
kWh
|
$3,364
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $5,386 | $1,840 |
$2,336
66,085
kWh
|
$3,050
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $4,621 | $2,722 | - | - |
$4,621
-
MMBtu
|
- | - | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,818 | $1,000 | - | - |
$2,852
-
MMBtu
|
$(-34.0) | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,047 | $3,517 |
$455
12,876
kWh
|
$592
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $780 | $1,076 |
$(-73.0)
(-2,051)
kWh
|
$(-186.0)
-
kW-mo/yr
|
$1,039
-
MMBtu
|
- | - | |
| 08 | 2.2628: Utilize a less expensive cooling method | $652 | $367 |
$279
8,045
kWh
|
$373
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4314: Use synthetic lubricant | $577 | $17 |
$248
7,032
kWh
|
$329
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4151: Develop a repair/replace policy | $459 | $54 |
$290
8,204
kWh
|
$373
-
kW-mo/yr
|
- | $(-204.0) | - | |
| 11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $388 | $140 |
$300
8,572
kWh
|
$88
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $295 | $180 |
$186
5,334
kWh
|
$241
-
kW-mo/yr
|
- | $(-102.0) | $(-30.0) | |
| TOTAL RECOMMENDED | $28,931 | $27,049 |
$6,554
185,915
kWh
|
$8,224
-
kW-mo/yr
|
$14,523
-
MMBtu
|
$(-340.0) | $(-30.0) | ||
| TOTAL IMPLEMENTED | $22,875 | $20,670 |
$5,799
164,467
kWh
|
$7,544
-
kW-mo/yr
|
$9,902
-
MMBtu
|
$(-340.0) | $(-30.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs