| Assessment Year | 2005 |
|---|---|
| Principal Product | Orthopedic Supplies |
| NAICS | 339113: Surgical Appliance and Supplies Manufacturing |
| SIC | 3842: Orthopedic, Prosthetic, and Surgical Appliances and Supplies |
| Sales Range | $100 M to 500M |
| # of Employees | 300 |
| Plant Area |
140,000
ft2
|
| Annual Production | 5,000,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $349,628 | 6,048,941 |
kWh
|
$0.058 |
| Electricity Fees | $4,991 | - |
|
- |
| Natural Gas | $177,051 | 20,434 |
MMBtu
|
$8.66 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $47,361 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $30,854 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2113: Repair or replace steam traps | $10,848 | $1,000 | - |
$11,388
-
MMBtu
|
$(-540.0) | - | |
| 02 | 2.6218: Turn off equipment when not in use | $9,434 | - |
$9,554
179,023
kWh
|
- | $(-120.0) | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,222 | - |
$5,222
88,941
kWh
|
- | - | - | |
| 04 | 2.2628: Utilize a less expensive cooling method | $4,152 | $2,375 |
$4,152
70,812
kWh
|
- | - | - | |
| 05 | 2.2437: Recover waste heat from equipment | $3,816 | $580 | - |
$3,816
-
MMBtu
|
- | - | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $3,317 | $1,705 | - |
$3,317
-
MMBtu
|
- | - | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $3,199 | $1,000 | - |
$3,559
-
MMBtu
|
$(-360.0) | - | |
| 08 | 2.7111: Reduce illumination to minimum necessary levels | $2,722 | - |
$994
16,960
kWh
|
- | $1,080 | $648 | |
| 09 | 2.2625: Chill water to the highest temperature possible | $2,491 | $60 |
$2,491
42,487
kWh
|
- | - | - | |
| 10 | 2.2511: Insulate bare equipment | $825 | $141 |
$825
14,064
kWh
|
- | - | - | |
| 11 | 2.2511: Insulate bare equipment | $783 | $70 | - |
$783
-
MMBtu
|
- | - | |
| 12 | 2.4151: Develop a repair/replace policy | $552 | $345 |
$912
15,529
kWh
|
- | $(-360.0) | - | |
| TOTAL RECOMMENDED | $47,361 | $7,276 |
$24,150
427,816
kWh
|
$22,863
-
MMBtu
|
$(-300.0) | $648 | ||
| TOTAL IMPLEMENTED | $30,854 | $2,616 |
$14,776
268,063
kWh
|
$15,730
-
MMBtu
|
$(-300.0) | $648 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs