ITAC Assessment: WV0312
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ITAC Assessment: WV0312
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Assessment Year 2005
Principal Product Printing and Cutting of Cardboard Boxes
NAICS 312230: Tobacco Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 200
Plant Area 120,000
ft2
Annual Production 50,000,000
pieces
Production Hrs. Annual 8,568
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $214,568 9,720,000
kWh
Electricity Demand $136,367 16,529
kW-mo/yr
Electricity Fees $7,892 -
Natural Gas $628,227 66,629
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $71,689 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $31,037

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.2414: Use waste heat from hot flue gases to preheat $15,023 $6,435 - - $15,023
-
MMBtu
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $14,049 $18,750 $8,810
384,573
kWh
$5,239
-
kW-mo/yr
- -
03 2.4323: Use optimum size and capacity equipment $14,013 $9,600 $9,314
406,690
kWh
$4,699
-
kW-mo/yr
- -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $6,107 $2,970 $4,059
177,265
kWh
$2,048
-
kW-mo/yr
- -
05 2.7241: Install outside air damper / economizer on hvac unit $5,641 $7,480 $3,834
167,408
kWh
$1,807
-
kW-mo/yr
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,708 $250 $3,129
136,639
kWh
$1,579
-
kW-mo/yr
- -
07 2.4151: Develop a repair/replace policy $3,672 $413 $2,919
127,455
kWh
$1,473
-
kW-mo/yr
- $(-720.0)
08 2.4231: Reduce the pressure of compressed air to the minimum required $2,210 $4,800 $1,476
63,872
kWh
$734
-
kW-mo/yr
- -
09 2.7135: Install occupancy sensors $1,797 $2,788 $1,181
51,568
kWh
$616
-
kW-mo/yr
- -
10 2.2628: Utilize a less expensive cooling method $1,712 $824 $1,138
49,707
kWh
$574
-
kW-mo/yr
- -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $1,460 - $973
42,336
kWh
$487
-
kW-mo/yr
- -
12 2.7111: Reduce illumination to minimum necessary levels $706 $120 $450
19,591
kWh
$256
-
kW-mo/yr
- -
13 2.4322: Use or replace with energy efficient substitutes $591 $130 $393
17,141
kWh
$198
-
kW-mo/yr
- -
TOTAL RECOMMENDED $71,689 $54,560 $37,676
1,644,245
kWh
$19,710
-
kW-mo/yr
$15,023
-
MMBtu
$(-720.0)
TOTAL IMPLEMENTED $31,037 $29,678 $20,078
875,844
kWh
$10,959
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs