ITAC Assessment: WV0302
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ITAC Assessment: WV0302
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Assessment Year 2004
Principal Product Metal Stampings
NAICS 332119: Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 34
Plant Area 70,000
ft2
Annual Production 3,500
ton
Production Hrs. Annual 4,368
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $45,638 1,346,356
kWh
Electricity Demand $54,288 4,427
kW-mo/yr
Electricity Fees $1,813 -
Natural Gas $25,687 2,561
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $62,491 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $57,328

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $4,584 $3,731 $2,344
66,486
kWh
$2,240
-
kW-mo/yr
- - - -
02 2.3191: Use demand controller or load shedder $3,141 - - $8,141
-
kW-mo/yr
$(-5,000.0) - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,134 $292 $1,601
45,489
kWh
$1,533
-
kW-mo/yr
- - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,072 $7,735 $1,356
38,454
kWh
$1,716
-
kW-mo/yr
- - - -
05 2.2614: Use cooling tower or economizer to replace chiller cooling $3,067 $7,050 $2,025
57,428
kWh
$1,042
-
kW-mo/yr
- - - -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,066 $2,200 $1,570
44,536
kWh
$1,496
-
kW-mo/yr
- - - -
07 2.4322: Use or replace with energy efficient substitutes $2,889 $80 $1,477
41,933
kWh
$1,412
-
kW-mo/yr
- - - -
08 2.4231: Reduce the pressure of compressed air to the minimum required $2,260 $50 $1,157
32,732
kWh
$1,103
-
kW-mo/yr
- - - -
09 2.7492: Use proper thickness of insulation on building envelope $2,096 $1,967 - - - $2,096
-
MMBtu
- -
10 2.7135: Install occupancy sensors $921 $1,400 $471
13,349
kWh
$450
-
kW-mo/yr
- - - -
11 2.4151: Develop a repair/replace policy $731 $300 $375
10,548
kWh
$356
-
kW-mo/yr
- - - -
12 3.5316: Contract a wood pallet recycling company $28,080 $100 - - - - $28,080
-
lb
-
13 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $5,450 $5,000 - - - - - $5,450
TOTAL RECOMMENDED $62,491 $29,905 $12,376
350,955
kWh
$19,489
-
kW-mo/yr
$(-5,000.0) $2,096
-
MMBtu
$28,080
-
lb
$5,450
TOTAL IMPLEMENTED $57,328 $20,888 $10,351
293,527
kWh
$18,447
-
kW-mo/yr
$(-5,000.0) - $28,080
-
lb
$5,450
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs