ITAC Assessment: WV0301
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ITAC Assessment: WV0301
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Assessment Year 2004
Principal Product Frozen Dough Products
NAICS 311824: Dry Pasta, Dough, and Flour Mixes Manufacturing from Purchased Flour
SIC 2045: Prepared Flour Mixes and Doughs
Sales Range $10
M
to 50
M
# of Employees 184
Plant Area 86,700
ft2
Annual Production 157,000,000
lb
Production Hrs. Annual 7,200
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $397,604 19,984,034
kWh
Electricity Demand $215,063 38,750
kW-mo/yr
Electricity Fees $225,561 -
Natural Gas $115,562 14,384
MMBtu
Fuel Oil #2 $20,475 2,365
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $79,980 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $73,966

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings
01 2.2511: Insulate bare equipment $30,817 $4,062 $24,779
794,323
kWh
$6,038
-
kW-mo/yr
- - -
02 2.2414: Use waste heat from hot flue gases to preheat $15,918 $4,120 - - $15,918
-
MMBtu
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $7,529 $14,877 $5,703
182,772
kWh
$1,826
-
kW-mo/yr
- - -
04 2.4151: Develop a repair/replace policy $6,476 $360 $5,271
169,061
kWh
$1,565
-
kW-mo/yr
- - $(-360.0)
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,088 $1,890 $3,044
97,569
kWh
$1,044
-
kW-mo/yr
- - -
06 2.2437: Recover waste heat from equipment $3,898 $780 - - $3,898
-
MMBtu
- -
07 2.2113: Repair or replace steam traps $3,558 $1,000 - - $4,638
-
MMBtu
- $(-1,080.0)
08 2.4231: Reduce the pressure of compressed air to the minimum required $2,925 $120 $2,257
72,371
kWh
$668
-
kW-mo/yr
- - -
09 3.6124: Burn waste oil for heat $1,799 $3,800 - - $1,624
-
MMBtu
$175
-
gal
-
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,362 $175 $1,051
33,839
kWh
$311
-
kW-mo/yr
- - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $1,293 - $1,005
32,314
kWh
$288
-
kW-mo/yr
- - -
12 2.2511: Insulate bare equipment $317 $117 - - $317
-
MMBtu
- -
TOTAL RECOMMENDED $79,980 $31,301 $43,110
1,382,249
kWh
$11,740
-
kW-mo/yr
$26,395
-
MMBtu
$175
-
gal
$(-1,440.0)
TOTAL IMPLEMENTED $73,966 $26,604 $43,110
1,382,249
kWh
$11,740
-
kW-mo/yr
$20,556
-
MMBtu
- $(-1,440.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs