| Assessment Year | 2004 |
|---|---|
| Principal Product | Bronze and Al castings |
| NAICS | 331523: Nonferrous Metal Die-Casting Foundries |
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $5 M to 10M |
| # of Employees | 22 |
| Plant Area |
25,000
ft2
|
| Annual Production | 1,500,000
pieces
|
| Production Hrs. Annual | 2,470
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $78,385 | 1,816,800 |
kWh
|
$0.043 |
| Electricity Demand | $90,610 | 12,079 |
kW-mo/yr
|
$7.50 |
| Natural Gas | $97,106 | 11,395 |
MMBtu
|
$8.52 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $107,680 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $8,989 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.6124: Establish equipment maintenance schedule | $43,287 | $120 | - | - |
$43,287
-
MMBtu
|
- | - | |
| 02 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $21,546 | - | - |
$21,546
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.2511: Insulate bare equipment | $3,815 | $2,707 | - | - |
$3,815
-
MMBtu
|
- | - | |
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $1,328 | $1,525 | - | - |
$1,328
-
MMBtu
|
- | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,317 | $630 |
$762
15,236
kWh
|
$555
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.2514: Cover open tanks | $1,229 | $2,250 | - | - |
$1,229
-
MMBtu
|
- | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,212 | $300 |
$657
15,294
kWh
|
$555
-
kW-mo/yr
|
- | - | - | |
| 08 | 4.123: Reduce defects by reducing product tipping | $30,991 | $1,500 | - | - |
$991
-
MMBtu
|
- | $30,000 | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $775 | $60 |
$775
9,734
kWh
|
- | - | - | - | |
| 10 | 2.4322: Use or replace with energy efficient substitutes | $654 | $210 |
$354
8,206
kWh
|
$300
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.1233: Analyze flue gas for proper air/fuel ratio | $604 | $1,000 | - | - |
$604
-
MMBtu
|
- | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $396 | - |
$214
4,999
kWh
|
$182
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.4221: Install compressor air intakes in coolest locations | $281 | $150 |
$152
3,535
kWh
|
$129
-
kW-mo/yr
|
- | - | - | |
| 14 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $245 | $165 |
$328
7,618
kWh
|
$277
-
kW-mo/yr
|
- | $(-360.0) | - | |
| TOTAL RECOMMENDED | $107,680 | $10,617 |
$3,242
64,622
kWh
|
$23,544
-
kW-mo/yr
|
$51,254
-
MMBtu
|
$(-360.0) | $30,000 | ||
| TOTAL IMPLEMENTED | $8,989 | $6,112 |
$2,736
52,881
kWh
|
$1,569
-
kW-mo/yr
|
$5,044
-
MMBtu
|
$(-360.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs