| Assessment Year | 2004 |
|---|---|
| Principal Product | Rubber Products |
| NAICS | 326291: Rubber Product Manufacturing for Mechanical Use |
| SIC | 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods |
| Sales Range | $5 M to 10M |
| # of Employees | 72 |
| Plant Area |
60,000
ft2
|
| Annual Production | 2,600,000
lb
|
| Production Hrs. Annual | 4,992
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $199,274 | 2,751,000 |
kWh
|
$0.072 |
| Electricity Demand | $49,437 | 7,424 |
kW-mo/yr
|
$6.66 |
| Electricity Fees | $2,953 | - |
|
- |
| Natural Gas | $43,217 | 4,113 |
MMBtu
|
$10.51 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $49,440 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $34,136 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $9,905 | $479 |
$6,440
87,607
kWh
|
$1,405
-
kW-mo/yr
|
$2,060
-
MMBtu
|
- | |
| 02 | 2.6215: Shut off air conditioning in winter heating season | $9,585 | - | - | - |
$9,585
-
MMBtu
|
- | |
| 03 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $8,944 | - | - |
$8,944
-
kW-mo/yr
|
- | - | |
| 04 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $6,353 | $700 |
$5,710
77,645
kWh
|
$1,243
-
kW-mo/yr
|
- | $(-600.0) | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $3,278 | $280 |
$2,692
36,691
kWh
|
$586
-
kW-mo/yr
|
- | - | |
| 06 | 2.2511: Insulate bare equipment | $2,932 | $97 | - | - |
$2,932
-
MMBtu
|
- | |
| 07 | 2.1133: Adjust burners for efficient operation | $2,860 | $250 |
$2,348
32,064
kWh
|
$512
-
kW-mo/yr
|
- | - | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $2,091 | $1,770 | - | - |
$2,091
-
MMBtu
|
- | |
| 09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,482 | $1,000 | - | - |
$1,482
-
MMBtu
|
- | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $906 | - |
$744
10,104
kWh
|
$162
-
kW-mo/yr
|
- | - | |
| 11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $754 | $50 |
$619
8,422
kWh
|
$135
-
kW-mo/yr
|
- | - | |
| 12 | 2.4221: Install compressor air intakes in coolest locations | $350 | $200 |
$287
3,910
kWh
|
$63
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $49,440 | $4,826 |
$18,840
256,443
kWh
|
$13,050
-
kW-mo/yr
|
$18,150
-
MMBtu
|
$(-600.0) | ||
| TOTAL IMPLEMENTED | $34,136 | $2,576 |
$15,861
215,842
kWh
|
$12,401
-
kW-mo/yr
|
$6,474
-
MMBtu
|
$(-600.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs