| Assessment Year | 2003 |
|---|---|
| Principal Product | Poultry fat and feather mill |
| NAICS | 311613: Rendering and Meat Byproduct Processing |
| SIC | 2077: Animal and Marine Fats and Oils |
| Sales Range | $5 M to 10M |
| # of Employees | 28 |
| Plant Area |
80,000
ft2
|
| Annual Production | 72,000,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Maryland |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $306,846 | 9,690,000 |
kWh
|
$0.032 |
| Electricity Demand | $212,899 | 52,153 |
kW-mo/yr
|
$4.08 |
| Electricity Fees | $83,524 | - |
|
- |
| Natural Gas | $1,244,038 | 236,440 |
MMBtu
|
$5.26 |
| Fuel Oil #2 | $1,953,673 | 251,242 |
MMBtu
|
$7.78 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $405,157 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $171,582 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Fuel Oil #2 Savings | Water Disposal Savings | Solid Waste (non-haz) Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $110,201 | $2,195 | - | - | - |
$22,040
-
MMBtu
|
$88,161
-
MMBtu
|
- | - | |
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $10,711 | $1,000 | - | - | - |
$2,142
-
MMBtu
|
$8,569
-
MMBtu
|
- | - | |
| 03 | 3.4151: Minimize water usage | $56,297 | $17,800 | - | - | - |
$9,364
-
MMBtu
|
$37,456
-
MMBtu
|
$9,477
-
Tgal
|
- | |
| 04 | 3.5311: Recover and reuse waste material | $65,102 | $250,000 | - | - | - |
$230
-
MMBtu
|
$1,172
-
MMBtu
|
- |
$63,700
-
lb
|
|
| 05 | 2.2511: Insulate bare equipment | $61,699 | $29,824 | - | - | - |
$12,340
-
MMBtu
|
$49,359
-
MMBtu
|
- | - | |
| 06 | 2.2135: Repair and eliminate steam leaks | $40,926 | $450 | - | - | - |
$8,185
-
MMBtu
|
$32,741
-
MMBtu
|
- | - | |
| 07 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $40,046 | $1,050 |
$34,219
849,700
kWh
|
$6,667
-
kW-mo/yr
|
$(-840.0) | - | - | - | - | |
| 08 | 2.3212: Optimize plant power factor | $10,739 | $62,060 | - | - | $10,739 | - | - | - | - | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $6,204 | $5,175 |
$5,192
128,920
kWh
|
$1,012
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,044 | - |
$874
21,690
kWh
|
$170
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,257 | $70 |
$1,057
26,263
kWh
|
$200
-
kW-mo/yr
|
- | - | - | - | - | |
| 12 | 2.4221: Install compressor air intakes in coolest locations | $931 | $470 |
$779
19,379
kWh
|
$152
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $405,157 | $370,094 |
$42,121
1,045,952
kWh
|
$8,201
-
kW-mo/yr
|
$9,899 |
$54,301
-
MMBtu
|
$217,458
-
MMBtu
|
$9,477
-
Tgal
|
$63,700
-
lb
|
||
| TOTAL IMPLEMENTED | $171,582 | $99,629 |
$40,468
1,004,883
kWh
|
$7,879
-
kW-mo/yr
|
$9,899 |
$22,667
-
MMBtu
|
$90,669
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Fuel Oil #2 Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs